基于碳中和的人-机-料-法-环五位一体纺纱新技术解析

Analysis of new five-element-integration spinning technology based on human-machine-material-method-environment for carbon neutralization

传统纺纱工序长而散、用工多,造成单产能耗高、产品一致性差、运营成本高等行业痛点问题;纱线原料的多元化使原料及成品回收难度大。为实现2030年碳达峰、2060年碳中和目标,提出了人-机-料-法-环的五位一体化碳中和纺纱的低碳生产策略,凝练并分析了集约型、简约型和延伸型低碳纺纱技术。分析结果表明:与传统纺纱相比,集约型智能纺技术运行成本降低32.67%,单位产品能耗降低17.5%、产品不良率降低61.54%,有效解决了纺纱行业的痛点问题,实现低碳高质纺纱;简约型高速纺纱技术能缩短或消除纺纱流程,纺纱速度高达550 m/min,实现了降低碳排放、提高效率的目标;低碳纺纱发展方向要向前后端延伸,对前端原料要多应用功能化循环利用技术、变废为宝技术、节能减排技术,在中端要发展固碳纺纱技术和循环利用技术,在终端研发绿色环保纺织品的制冷、隔热等功能纱制备技术。

Conventional spinning process is characterized by its long scattered processes and labor intensiveness,causing problems such as high energy consumption per unit production,poor product consistency,and high operating cost.In addition,multiple-type-fiber spinning leads to difficulty in fiber recycling from raw materials and resultant products.As an effort to achieve the goal of carbon peaking in 2030 and carbon neutrality in 2060,this paper establishes a low-carbon spinning strategy as carbon neutralization spinning by integrating human-machine-material-method-environment.In specific,the intensive,simple and the extensive types of low-carbon spinning technologies were analyzed.The analysis results show that after comparison with conventional ring spinning,the intensive intelligent technology achieves low-carbon and high-quality spinning by reducing operation costs by 32.67%,production energy consumption per unit by 17.5%,and product defect rate by 61.54%,effectively addressing the problems in the spinning sector.The simple type can shorten or eliminate steps in the spinning process,achieves spinning speed as high as 550 m/min,realizing the goal of efficiency-improvement and emission-reduction.The extensive type spinning develops a front-end raw material functional recycling to change waste into treasure,reducing energy and emission.The extensive type also develops medium-end carbon-nesting spinning to produce green functional yarns,and resultant manufacturing technology can be used for producing cooling,heat-insulting functional yarns for green terminal textiles.