基于离散元法的往复振动筛运动参数优化

Motion parameter optimization of reciprocating vibrating screen based on discrete element method

目的:明确往复振动筛运动参数与筛分效率间的精确量化关系,确定具有最优筛分效率的运动参数组合。方法:利用Rocky精确模拟小麦籽粒和茎秆在筛分过程中的运动行为,设计多因素正交旋转组合数值模拟试验研究振动频率、振幅、振动方向角和筛面倾角对筛分效率的影响。结果:小麦在筛分过程中的运动行为与理论吻合,验证了利用Rocky进行数值模拟的正确性和可行性;频率、振幅、振动方向角和筛面倾角对筛分效率有显著影响,且存在显著的交互作用;最优运动参数为振动频率10 Hz、振幅2 mm、振动方向角45°、筛面倾角0°。结论:建立了反映往复振动筛运动参数与筛分效率间量化关系的回归模型,并获得了最优的往复振动筛的运动参数组合。

Objective: To determine the precise quantitative relationship between screening efficiency and motion parameters for reciprocating vibrating screen, and to obtain the movement parameters with the optimal screening efficiency. Methods: Rocky was adopted to accurately simulate the movement behavior for wheat grain and wheat stem in the screening process, many factors orthogonal simulation test was used to investigate the effect of vibration frequency, amplitude, vibrating direction angle and screen surface inclination angle on screening efficiency. Results: The movement behaviors of wheat in the screening process was consistent with the theory analysis, which verified the correctness and feasibility of numerical simulation using Rocky. The vibration frequency, amplitude, vibrating direction angle and screen surface inclination angle have significant influence on the screening efficiency, and there is significant interaction between these motion parameters. The optimal motion parameter combination was the vibration frequency of 10 Hz, the amplitude of 2 mm, the vibration direction angle of 45° and the screen surface inclination angle of 0°. Conclusion: A regression model reflecting the quantitative relationship between motion parameters of and screening efficiency for reciprocating vibrating screen was established, and the optimal motion parameter combination of reciprocating vibrating screen was obtained.