焊接群控系统“智焊云”的集成与实现

Welding Group Control System“Smart Welding Cloud”

本文从为保证焊接产品质量的稳定性、一致性、提高生产率、及时获取焊机工作、故障、监控信息等现代焊接制造工艺发展亟需解决的问题出发,通过对焊机现场的状态信息感知层建立、数采通信单元设计、远程升级维护设计、焊机设备监控系统建立等角度,建立“智焊云”群控系统,从设备效能数据进行集成和实时监测,提供设备运行效能统计信息,避免人工统计记录的出错,减少人工工作量,提高设备维护水平,为应用管理、生产管理、工艺优化、设备技改投资等提供决策支持。

This paper starts from the problems that need to be solved in order to ensure the stability and consistency of welding product quality,improve productivity,and obtain the working,fault and monitoring information of welding machine in time.Based on the establishment of the state information perception layer of the welding machine site,the design of digital acquisition communication unit,the design of remote upgrade and maintenance,and the establishment of the'Smart Welding Cloud'monitoring system,the system integrates and monitors the efficiency data of welding machine equipment in real time,provides statistical information of equipment operation efficiency,avoids errors in manual statistical records,reduces manual workload,improve equipment maintenance level,and provides decision support for application management,production management,process optimization,and equipment technical transformation investment.