略谈梳棉机针布间隔距

A Brief Discussion on Gauge of setting between Card Clothing of Carding Machine

为了合理设置梳棉机针布间隔距、充分发挥梳棉机对纤维的梳理效能,回顾不同年代对梳棉机针布隔距设置标准的演变,揭示针布间隔距与梳棉技术的关系及其核心功能;阐述梳棉机隔距的设置原则是安全、精准、渐收、有效;分析设置高产梳棉机针布间隔距应参考温度、产量、速度、初始设置、最终设置,找准隔距基准点,正确使用隔距片,防止螺丝调节产生不当拉应力,做到用数据分析方法指导隔距的调整。指出:隔距把梳棉机的主要梳理部件关联起来,其设置应摒弃机械静态的思维方式,要全面掌握隔距动态变化规律、合理预设隔距,精细化上机操作并以质量反馈数据为依据检验隔距工艺效果、确认优化的必要性;针对高产梳棉机的特性,综合分析研判设备、原料、操作和温湿度影响因素,才能稳定提高生条质量,适应梳棉高产优质的要求。

In order to reasonably set the gauge bewteen carding clothing of carding machine and give full play to the carding efficiency of carding machine,the evolution of gauge setting standards for carding machine in different years are reviewed,the relationship between gauge bewteen carding clothing and carding technology and its core function are revealed.The setting principle of the gauge of carding machine is safe,accurate,gradual smaller and effective.Setting the gauge of high-yield carding machine should refer to temperature,yield,speed,initial setting and final setting,the reference point of gauge should be found,and the gauge should be used correctly to prevent improper tensile stress caused by screw adjustment,the data analysis method should be used to guided the adjustment of gauge.It is pointed out that the gauge connects the main carding components of the carding machine,gauge setting should abandon the thinking mode of mechanical static,fully grasp the dynamic change law of the gauge,reasonably preset the gauge,refinement operation,and based on the quality feedback data,the effect of the gauge process is tested and the necessity of optimization is confirmed.According to the characteristics of high-yield carding machine,comprehensive analysis of the impact of equipment,raw materials,operation,and temperature and humidity,only in this way can the sliver quality be improved steadily and meet the requirements of high-yield and high quality of carding.