基于Deform-3D轴向超声辅助磨削仿真试验

Simulation Experiment of Ultrasonic Assisted Grinding along Axial Direction on Basis of Deform-3D

磨削过程可视为大量随机分布磨粒切削形成的累积效应,因此可以把复杂的磨削过程简化为单颗磨粒的切削过程。提出了一种新的超声辅助单颗磨粒磨削的仿真方法:利用Deform-3D软件,对轴向超声振动辅助磨削时单颗磨粒的速度进行加载,完成磨削力和磨削温度的仿真。仿真结果表明:在相同磨削条件,超声振动辅助磨削弧区最高温度值低于普通磨削最高温度值;超声振动辅助磨削磨粒的法向磨削力及切向磨削力均小于普通磨削条件下所得到的磨削力;随着磨粒速度增加,磨削弧区温度升高,法向磨削力与切向磨削力下降,而其磨削力比增大;随着磨粒切削深度的增加,磨削弧区温度升高,法向磨削力与切向磨削力上升,而其磨削力比下降。

Grinding process can be regarded as cumulative cutting effect of a large number of random scattered grits, a novel simulation method concerning ultrasonic vibration assisted single grit grinding was put forward. The single grit grinding of axial ultrasonic vibration was simulated in Deform-3D. The simulation results demonstrate that the maximum temperature in ultrasonic vibration grinding zone is less than that of ordinary grinding zone under the same grinding conditions; Both the normal and tangential force of vibration assisted grinding are less than the ordinary grinding. Grinding temperature and force ratio increase as the increase of abrasive velocity, on the contrary of normal and tangential force. Grinding temperature and force decrease as the decrease of depth of cut, on the contrary of force ratio.