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Prediction of Welding Deformation of Underframe 被引量:1

Prediction of Welding Deformation of Underframe
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摘要 An inherent strain method was applied to the welding deformation analysis of left girder of GM’s Buick’s chassis underframe assembly. Three models are used in the calculation. Model 1 takes into account the longitudinal and transverse inherent strains; model 2 considers only longitudinal inherent strain; model 3 also takes into account the longitudinal and transverse inherent strains, but inherent strains are taken according to the function instead of the constant, for simulating the variation of the girder’s stiffness during welding process. The result shows the deformation of model 2 is less than that of the model 1, the error is less than 10% of the absolute displacement. So the longitudinal inherent strain is the main factor determining boxes-girder’s welding deformation. The deformation of model 3 is also less than that of the model 1, because the inherent strains of the model 3 are less than that of the model 1. At last, the welding deformation of the whole underframe was analyzed. The analysis results can be taken as references not only for the choices of welding sequence, welding parameters and fixture’s location, but also for welding deformation prediction of other car chassis. An inherent strain method was applied to the welding deformation analysis of left girder of GM's Buick's chassis underframe assembly. Three models are used in the calculation. Model 1 takes into account the longitudinal and transverse inherent strains; model 2 considers only longitudinal inherent strain; model 3 also takes into account the longitudinal and transverse inherent strains, but inherent strains are taken according to the function instead of the constant, for simulating the variation of the girder's stiffness during welding process. The result shows the deformation of model 2 is less than that of the model 1, the error is less than 10% of the absolute displacement. So the longitudinal inherent strain is the main factor determining boxes-girder's welding deformation. The deformation of model 3 is also less than that of the model 1, because the inherent strains of the model 3 are less than that of the model 1. At last, the welding deformation of the whole underframe was analyzed. The analysis results can be taken as references not only for the choices of welding sequence, welding parameters and fixture's location, but also for welding deformation prediction of other car chassis.
出处 《Journal of Shanghai Jiaotong university(Science)》 EI 2004年第1期10-14,共5页 上海交通大学学报(英文版)
基金 Shanghai Car Industry Science and Technology DevelopmentFoundation (No.2 3 2 8A)
关键词 inherent strain method welding deformation finite element methods 焊接变形 有限元理论 固有应变理论 汽车底盘
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参考文献4

  • 1WANG Jian-hua,LU Hao.Prediction of welding deformations by FEM based on inherent strains[].J ournal of Shanghai Jiaotong University.2000
  • 2Ueda Y,Yuan M G.Prediction of residual stresses in butt welded plates using inherent strains[].Journal of Engineering.1993
  • 3Ueda Y,Yao T,Nakacho K,et al.Prediction of welding residual stress, deformation and ultimate strength of plate panels[].Proc Int Conf on Engi Construction.1992
  • 4Brown S,Song H.Implications of three-dimensional numerical simulation of welding of large structures[].Welding Journal.1992

同被引文献4

  • 1黄辉,赵耀.袁华.平板焊接变形预测固有应变方法的研究[c]//第五届中国CAE工程分析技术年会论文集,兰州:中国机械工程学会机械工业自动化分会,2009.
  • 2Ueda Y. Yuan M G. Prediction of residual stresses in butt welded plates using inherent strains[J]. Journal Engineering Materials and Technology, 1993, 115 (10) :417 - 423.
  • 3Deng D,Murakawa H, Liang W. Prediction of welding distortion in a curved plate structure by means of elastic finite element method[J]. Journal of Materials Processing Technology, 2008,203 ( 1/2 /3) : 252 - 266.
  • 4Wang R, Zhang J X, Serizawab H, et al. Study of welding inherent deformations in thin plates based on finite element analysis using interactive substructure method[J]. 2009,3(I (9) : 3474 - 3481.

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