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Effects of Carburized Parts on Residual Stresses of Thin-Rimmed Spur Gears with Symmetric Web Arrangements Due to Case-Carburizing

Effects of Carburized Parts on Residual Stresses of Thin-Rimmed Spur Gears with Symmetric Web Arrangements Due to Case-Carburizing
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摘要 This paper presents a study on effects of carburized parts on residual stresses of thin-rimmed spur gears with symmetric web arrangements due to the case-carburizing. The carbon content of each element of the FEM gear model due to carburizing was obtained according to Vickers hardness Hv - carbon content C% and C% - d (distance from surface) charts. A heat conduction analysis and an elastic-plastic stress analysis during the case-carburizing process of thin-rimmed spur gears with symmetric web arrangements were carried out for various case-carburizing conditions by using the three-dimensional finite element method (3D-FEM) program developed by authors, and then residual stresses were obtained. The effects of the carburized part, the web structure, and the rim thickness on the residual stress were determined. This paper presents a study on effects of carburized parts on residual stresses of thin-rimmed spur gears with symmetric web arrangements due to the case-carburizing. The carbon content of each element of the FEM gear model due to carburizing was obtained according to Vickers hardness Hv - carbon content C% and C% - d (distance from surface) charts. A heat conduction analysis and an elastic-plastic stress analysis during the case-carburizing process of thin-rimmed spur gears with symmetric web arrangements were carried out for various case-carburizing conditions by using the three-dimensional finite element method (3D-FEM) program developed by authors, and then residual stresses were obtained. The effects of the carburized part, the web structure, and the rim thickness on the residual stress were determined.
出处 《材料热处理学报》 EI CAS CSCD 北大核心 2004年第5期508-513,共6页 Transactions of Materials and Heat Treatment
关键词 表面渗碳 残留应力 薄边齿轮 3D-FEM 热传导 case-carburizing, residual stress, gear, thin rim, thin web, carburized part, 3D-FEM, heat conduction analysis, elastic-plastic stress analysis
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参考文献6

  • 1Miyachika K., Oda S., Xue W.-D., Mitsui Y., Fujio H. and Namba C. Effects of Gear-Side Case-Hardening on Residual Stresses of Spur Gears Due to Case-hardening. Trans. JSME Series C, 2001, 67(658): 1980-1986.
  • 2Miyachika K., Oda S. Xue W.-D. and Fujio H. Effects of Gear-Side Case-Hardening on Residual Stresses and Bending Fatigue Strength of Case-Hardened Gears.VDI-BERICHTE NR. 1665, 2002: 583-591.
  • 3Fujio H., Aida T. and Akizono J. Distortions and Residual Stresses of Gears Caused by Hardening (4th Report,Case-Hardening of Gears). Bull. JSME, 1979, 22(169):1009-1016.
  • 4Fujio H. and Sakota M. Theoretical Calculation of Residual Stresses in Case-Hardened Gears with Different Thicknesses of hardened Layer. Trans. JSME Series C, 1982,48(427): 383-390.
  • 5Oda S., Miyachika K. and Fujio H. Residual Stress of Case-Hardened Thin-Rimmed Spur Gear with Internal Straight-Sided Spline. Trans. JSME Series C, 1991, 57(535):899-902.
  • 6Oda S., Miyachika K., Misao M. and Fujio H. Rsidual Stress of Carburized Thin-Rimmed Spur Gear. Trans. JSME Series C, 1987, 53(493): 1965-1971.

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