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Finite Element Simulation of Metal Quenching 被引量:4

Finite Element Simulation of Metal Quenching
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摘要 The evolution of the phase transformation and the resulting internal stresses and strains in me- tallic parts during quenching were modeled numerically. The numerical simulation of the metal quenching process was based on the metallo-thermo-mechanical theory using the finite element method to couple the temperature, phase transformation, and stress-strain fields. The numerical models are presented for the heat treatment and kinetics of the phase transformation. The finite element models and the phase transition kinetics accurately predict the distribution of the microstructure volume fractions, the temperature, the distor- tion, and the stress-strain relation during quenching. The two examples used to validate the models are the quenching of a small gear and of a large turbine rotor. The simulation results for the martensite phase vol- ume fraction, the stresses, and the distortion in the gear agree well with the experimental data. The models can be used to optimize the quenching conditions to ensure product quality. The evolution of the phase transformation and the resulting internal stresses and strains in me- tallic parts during quenching were modeled numerically. The numerical simulation of the metal quenching process was based on the metallo-thermo-mechanical theory using the finite element method to couple the temperature, phase transformation, and stress-strain fields. The numerical models are presented for the heat treatment and kinetics of the phase transformation. The finite element models and the phase transition kinetics accurately predict the distribution of the microstructure volume fractions, the temperature, the distor- tion, and the stress-strain relation during quenching. The two examples used to validate the models are the quenching of a small gear and of a large turbine rotor. The simulation results for the martensite phase vol- ume fraction, the stresses, and the distortion in the gear agree well with the experimental data. The models can be used to optimize the quenching conditions to ensure product quality.
作者 方刚 曾攀
出处 《Tsinghua Science and Technology》 SCIE EI CAS 2004年第5期555-559,共5页 清华大学学报(自然科学版(英文版)
基金 Supported by the National Natural Science Foundation of China ( No. 50205013 )
关键词 finite element method QUENCHING heat treatment GEAR turbine rotor finite element method quenching heat treatment gear turbine rotor
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  • 2高家驹.国内外超高压容器的研究动向[J].压力容器,1994,11(6):25-27. 被引量:5
  • 3宋冬利,顾剑锋,胡明娟.718钢大模块淬火过程的数值模拟[J].材料科学与工艺,2005,13(4):394-397. 被引量:6
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  • 6Inoue T K, Arimoto K. Implementation of program for simulating heat treatment processes and some results [J]. Industrial Heating, 1995,62(4) : 41-45.
  • 7Denis S, Sjostrom S, Simon A. Coupled temperature,stress, phase trnsformation calculation ;model numerical illustration of the internal stresses evolution during cooling of eutectoid carbon steel cylinder [J]. Metallurgical Tmnsactions,1987,A18 (7): 1203-1212.
  • 8Inoue T K. Afimoto K. Implementation of program for simulating heat treatment processes and some results[J]. Industrial Heating, 1995, 62(4) :41 - 45.
  • 9Denis S, Sjostrom S, Simon A. Coupled temperature, stress, phase transformation calculation ; model numerical illustration of the internal stresses evolution during cooling of a euteetoid carbon steel cylinder[J]. Metallurgical Transactions A, 1987, 18(7):1203- 1212.
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