铝合金电磁低压铸造CAD/CAE技术

The CAD/CAE Technology of Electromagnetic Low Pressure Die Casting for Aluminum Alloys

研究铝合金电磁低压铸造CAD/CAE技术;通过研究电磁充型压力的确定方法、加压规范设计技术、低压铸造条件下的充型速度初始条件及缩孔缩松预测方法等建立CAD/CAE模型,并进行电磁泵低压铸造过程模拟计算;研究表明在低压铸造过程中可以通过控制电极电流实现压力的精确控制,考虑压力条件下的缩孔缩松预测模拟更准确;电磁泵低压铸造充型平稳,压力控制准确,是高质量铝铸件生产先进铸造工艺方法。

The CAD/CAE technology of electromagnetic low pressure casting for aluminum alloys was proposed. The CAD/CAE model was established based on the study of export pressure determination method of electromagnetic pump, the pressurization criterion design technology, velocity initial condition and predication method of shrinkage and porosity of low pressure die casting process. Also the filling and solidification were simulated in low pressure casting process. The results of experiment and simulation show the exportation pressure of the electromagnetism pump can be regulated and controlled accurately by controlling the electric current and the defect predication considering the pressure condition is more accurate. The filling of electromagnetism pump low pressure casting is steady, and the pressurization control is precise. The electromagnetism pump low pressure casting is the advanced casting method to produce high quality aluminum castings.