锥齿轮传动质量智能检测分析方法及系统研究

Analysis and Study on the Intelligent Checking System of Bevel Gear Transmission

研究了一种能自动完成锥齿轮传动质量检测,智能地分析评判其传动质量,并能够确定最佳安装调整位置的检测分析系统。阐述了利用锥齿轮副啮合引起的噪声和系统主轴箱的振动来评价锥齿轮副传动质量的方法,提出了检测系统的设计方案和基于LabVIEW的测控软件实现方法,开发了系统样机。实验表明了利用锥齿轮副啮合所产生的噪声和振动进行质量评价和最佳安装距追踪的有效性。研制的系统解决了传统锥齿轮滚动检查机只能人为定性评价锥齿轮传动质量,不能给出锥齿轮最佳安装位置这一技术难题,对控制和提高锥齿轮的产品质量具有重要意义。

In this paper, an intelligent system ,which can automatically check and evaluate the transmission quality of the bevel gear, then trace the best adjustment position is proposed. The method for evaluating the transmission quality of bevel gear by the noise of tooth mesh and the vibration of the headstock is presented. The design plan of the measuring system and realization of the control software based on LabVIEW are proposed, and the prototype is developed. The experiments proved that the system is feasible. The system solved the problem of best adjustment position of bevel gear, which is not available by using the conventional rolling tester. It is important for controlling and increasing the transmission quality of bevel gear.