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Synthesis of O’-SiAlON-BN Composite by Reaction Sintering

Synthesis of O’-SiAlON-BN Composite by Reaction Sintering
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摘要 By using micron α-SisN4, SiO2, Al2O3 and h-BN as starting materials, O' -SiAION-BN ( Si2-z AlzO1 +z N2-z, z= 0. 3) composite was synthesized by reaction sintering. According to theoretical proportion ratio: n( SiO2)/n( α-Si3N4) = 1, the effects of two sintering aid composites, Y2O3 + B2O3 and Y2O3 + TiO2 at 1700℃ for 2h, were studied. The results indicate that Y2 O3 + TiO2 as sintering aid can accelerate reaction sintering of O' -SiAION-BN more effectively than Y2O3 + B2O3, and the relative density of the composites declined with the increase of BN addition (10%, 20% and 30% respectively); XRD analysis found that excessive β-Si3N4 existed in the O' -SiAION-BN composite. Therefore, in order to get more pure O' -SiAION and BN phases in the composites ore SiO2 is needed. When Y2O3 + TiO2 was used as sintering aid and addition of BN was 10%, the result of cross experiment on condition of A- n(SiO2)/n(α-Si3N4) was 1.05, 1.1 and 1.2; B-- addition of sintering aid was 2%, 4% and 6% ; C-- firing temperature was 1600℃, 1650℃ and 1700℃ ; D--soaking time was 1h, 2h and 3h, shows that the sintering properties were influenced by factors of firing temperature, soaking time, addition of sintering aid and n( SiO2 )/n(α-SisN4) in order of importance. In addition, the technical parameter A s B 3 C s D3 can achieve the highest relative density. Besides, using Pattern Recognition method, the optimized parameter range to form pure O' -SiAION and BN without β-Si3N4 remained was determined as Y 〉 1024X^2 - 230. 400X + 11.088 ( X = 0. 9999A -0. 0006C - 0. 0163D, Y = 0. 0163A + 0. 009B -0. 0014C +0. 9999D). By using micron α-SisN4, SiO2, Al2O3 and h-BN as starting materials, O' -SiAION-BN ( Si2-z AlzO1 +z N2-z, z= 0. 3) composite was synthesized by reaction sintering. According to theoretical proportion ratio: n( SiO2)/n( α-Si3N4) = 1, the effects of two sintering aid composites, Y2O3 + B2O3 and Y2O3 + TiO2 at 1700℃ for 2h, were studied. The results indicate that Y2 O3 + TiO2 as sintering aid can accelerate reaction sintering of O' -SiAION-BN more effectively than Y2O3 + B2O3, and the relative density of the composites declined with the increase of BN addition (10%, 20% and 30% respectively); XRD analysis found that excessive β-Si3N4 existed in the O' -SiAION-BN composite. Therefore, in order to get more pure O' -SiAION and BN phases in the composites ore SiO2 is needed. When Y2O3 + TiO2 was used as sintering aid and addition of BN was 10%, the result of cross experiment on condition of A- n(SiO2)/n(α-Si3N4) was 1.05, 1.1 and 1.2; B-- addition of sintering aid was 2%, 4% and 6% ; C-- firing temperature was 1600℃, 1650℃ and 1700℃ ; D--soaking time was 1h, 2h and 3h, shows that the sintering properties were influenced by factors of firing temperature, soaking time, addition of sintering aid and n( SiO2 )/n(α-SisN4) in order of importance. In addition, the technical parameter A s B 3 C s D3 can achieve the highest relative density. Besides, using Pattern Recognition method, the optimized parameter range to form pure O' -SiAION and BN without β-Si3N4 remained was determined as Y 〉 1024X^2 - 230. 400X + 11.088 ( X = 0. 9999A -0. 0006C - 0. 0163D, Y = 0. 0163A + 0. 009B -0. 0014C +0. 9999D).
出处 《China's Refractories》 CAS 2006年第4期14-19,共6页 中国耐火材料(英文版)
关键词 O'-SiAION-BN Reaction Sintering Pattern Recognition SYNTHESIS O'-SiAION-BN, Reaction Sintering, Pattern Recognition, Synthesis
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