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压室压射对压铸充型流场影响的研究 被引量:4

Study on the Effects of the Slow Shot Phase on the Flow Patterns of Die-Casting Mold Filling Process
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摘要 为了考察压室压射过程对压铸充型过程金属液流动形态的影响,基于SOLA-VOF算法开发了包含压室在内的压射全过程充型模拟程序和料饼处直接充填模拟程序。并采用这两套程序分别模拟了阶梯块压铸件的充型过程,结果表明:浇道和型腔内的初始流动形态会随压室慢压射过程工艺参数的变化而改变,采用压射全程模拟更能准确的反映金属液在压室内、浇道内和型腔内的流动形态。 In order to investigate the effects of the slow shot phase on the flow patterns of die-casting mold filling process, a complete shot process model including the slow shot and mold filling phase and a simplified model for the mold filling process which began at the biscuit were developed based on SOLA-VOF algorithm. The fluid flow patterns of a step shape die casting were simulated by the complete shot process model and the simplified process model respectively. The simulation results showed that the initial flow patterns of the runner and the cavity were influenced by process parameters of the slow shot phase. The complete shot process model could give more accurate results for the fluid flow patterns of the shot sleeve, the runner and the cavity.
出处 《铸造》 EI CAS CSCD 北大核心 2007年第6期622-625,共4页 Foundry
基金 国家重点基础研究发展规划项目(2005CB724105) 清华-东洋镁铝合金成形技术研究开发中心研究项目(0503J18)。
关键词 压铸 压室 充型 数值模拟 die casting shot sleeve mold filling numerical simulation
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参考文献4

  • 1LOPEZ J, HERNANDEZ J, FAURA F, et al. Shot sleeve wave dynamics in the slow phase of die casting injection [J]. ASME Journal ofFluidsEngineering, 2000, 122 (2): 349-356.
  • 2LOPEZ J, FAURA F, HERNANDEZ J, et al. On the critical plunger speed and three-dimensional effects in high-pressure die casting injection chambers [J]. Journal of Manufacturing Science and Erigineering, 2003, 125 (33): 529-537.
  • 3袁烺,熊守美,柳百成.压室液态金属流动耦合温度场三维数值模拟[J].特种铸造及有色合金,2005,25(10):590-592. 被引量:3
  • 4YUAN L, XIONG S , LIU B, et al. Numerical simulation and optimization of liquid metal flow in the shot sleeve of cold chamber die casting process [C]. MCWASP Conference on Modeling of Casting, Welding, and Advanced Solidification Processes-XI. Opio, France: The Minerals, Metals & Materials Society, 2006: 111-118.

二级参考文献6

  • 1王罡,袁烺,熊守美,柳百成.压室慢压射过程流场模拟[J].铸造,2004,53(11):909-912. 被引量:9
  • 2Thorpe W,Ahuja V,Jahedi M.Simulation of Fluid Flow Within the Die Cavity in High Pressure Die Casting Using Smooth Particle Hydrodynamics.Trans.20th Int.Die Casting Cong.&.Expo.,NADCA,leveland,1999.
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  • 6陈金城.慢压射技术的开发和理论要点[J].特种铸造及有色合金,1998,18(5):30-33. 被引量:13

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