合理垂直烧结速度的研究

Research of rational vertical sintering speed

通过考查气流速度的变化研究垂直烧结速度随烧结过程的变化规律。结果表明:垂直烧结速度并非固定不变,而是随着烧结过程的逐步进行发生显著变化;点火保温后,随烧结物理化学反应的进行,燃烧带逐渐形成并变宽且产生过湿现象,导致料层的透气性显著变差,烧结速度显著下降,直至约25 min后过湿层完全消失,透气性变好,烧结速度迅速上升。根据垂直烧结速度变化规律,通过改变负压烧结,进行烧结速度优化实验,结果表明:在保持转鼓强度及成品率基本不变的情况下,将垂直烧结速度由20.08 mm/min提高到21.82 mm/min,利用系数由1.401 t/(m2-h)提高到1.587 t/(m2-h)。

The variation rule of the vertical sintering speed with proceeding of sinter was investigated by studying the air speed. The results show that the vertical sintering speed changes notably with the proceeding of sintering process. After ignition and thermal retardation the bed permeability deteriorates and the sintering speed decreases notably because of the progress of physical chemistry reaction, formation and broaden of combustion zone, and formation of overwet zone. In about 25 min, the over wet zone vanishes, so the bed permeability meliorates and the speed arises rapidly. According to the variation rule of the vertical sintering speed, the sintering speed optimization experiment was carded out. Because of the rationalized distribution of vertical sintering speed with sintering process by changing the pressure. The vertical sintering speed increases from 20.08 to 21.82 mm/min, and the productivity rate increases from 1.401 to 1.587 t/（m2·h） keep the yield and tumble index keeping unchanged.