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基于热学仿真的微细电火花加工表面形貌预测 被引量:3

Prediction of Micro-EDM Surface Profile Based on Thermal Simulation
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摘要 根据热传导基本理论和微细电火花加工的实际情况,建立起微细电火花加工的热传播模型。采用ANSYS分析软件,基于有限元方法对P+硅和45钢两种材料单脉冲放电情况的温度场进行了数值模拟,分析了微细电火花铣削加工中表面粗糙度与放电能量之间的关系。结果表明,微细电火花仿真能够很好地模拟放电凹坑的温度场分布,进而预测加工表面形貌。 Based on the basic thermal conductivity theory and the fact of micro electro discharge machining ( micro - EDM), the thermal conductivity model of micro -EDM is proposed. The temperature distribution of the single pulse discharge is emulated with two different materials including P + silicon and 45steel. The relationships between the surface roughness of the workpiece and the single pulse energy are analyzed through the simulation during Micro -EDM milling. It can be seen from the results that the temperature distribution nearby the discharge crater can be well simulated by the micro - EDM thermal model. Furthermore, the surface profile can be predicted.
作者 高德东
机构地区 青海大学机械系
出处 《制造技术与机床》 CSCD 北大核心 2008年第11期49-53,共5页 Manufacturing Technology & Machine Tool
关键词 微细电火花 热学仿真 温度场 放电凹坑 Micro - EDM Thermal Simulation I Temperature Field Discharge Crater
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参考文献5

  • 1Katz Z, Tibbles C J. Analysis of micro - scale EDM process. Int J Manuf Technol,2004.
  • 2Shuvm Das, Mathias Klotz, F. Klocke. EDM simulation: finite element - based calculation of deformation, micro structure and residual stresses.. Journal of Materials Processing Technology, 2003,142:434 - 451
  • 3Lee H T, Tai T Y. Relationship between EDM parameters and surface crack formation. Journal of Materials Processing Technology, 2003, 142:676 - 683
  • 4楼乐明,肖文芳,李明辉,彭颖红.计算机仿真技术在电火花加工中的应用[J].电子工艺技术,1999,20(3):115-119. 被引量:16
  • 5高德东,田凌,童秉枢.面向精密加工的仿真技术研究及应用[J].工程图学学报,2006,27(6):15-19. 被引量:3

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