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Experiment and finite element analysis of micromilling force

Experiment and finite element analysis of micromilling forc
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摘要 For predicting the milling force in process of micromilling aluminum alloy, the law for micromilling force changing under different milling parameters was studied. The elastic-plastic finite elelent model of micromilling was found using general commercial software. During modeling, the Johnson-Cook' s coupled thermal- mechanical model was used as workpieee material model, the Johnson-Cook' s shear failure principle was adopted as workpiece failure principle, and the coupled thermal-mechanical hexahedron strain hybrid modules and serf-adaptive grid technology based on the updated Lagrange formulation were used to mesh the workpiece' s elements, while the friction between tool and workpiece obeys the modified Coulomb' s law that combines with the sliding friction and the adhesive friction. By means of finite element analysis, the law for micromilling force changing under different milling parameters was obtained, and the results were analyzed and compared. Finally micromilling experiments were carried out to validate the results of simulation. For predicting the milling force in process of micromilling aluminum alloy, the law for micromilling force changing under different milling parameters was studied. The elastic-plastic finite elelent model of micromilling was found using general commercial software. During modeling, the Johnson-Cook’s coupled thermal-mechanical model was used as workpiece material model, the Johnson-Cook’s shear failure principle was adopted as workpiece failure principle, and the coupled thermal-mechanical hexahedron strain hybrid modules and self-adaptive grid technology based on the updated Lagrange formulation were used to mesh the workpiece’s elements, while the friction between tool and workpiece obeys the modified Coulomb’s law that combines with the sliding friction and the adhesive friction. By means of finite element analysis, the law for micromilling force changing under different milling parameters was obtained, and the results were analyzed and compared. Finally micromilling experiments were carried out to validate the results of simulation.
出处 《Journal of Harbin Institute of Technology(New Series)》 EI CAS 2008年第5期648-652,共5页 哈尔滨工业大学学报(英文版)
基金 Sponsored by the Postdoctoral Foundation of Heilongjiang Province(Grant No.LRB05-222)
关键词 MICROMILLING milling force milling parameter finite element method 细微研磨 研磨力 研磨参数 有限元方法
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参考文献2

  • 1J. Schmidt,H. Tritschler. Micro cutting of steel[J] 2004,Microsystem Technologies(3):167~174
  • 2K. Sawada,S. Odaka,T. Kawai,T. Hirai,Y. Takeuchi,T. Sata. Manufacture of diffraction grating on tiny parts by means of ultraprecision milling[J] 1999,Microsystem Technologies(4):157~160

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