机器人焊接工作站在汽车起重机卷扬箱焊接中的应用

Application of welding robot work station for winding housing of truck crane

从机器人柔性焊接系统设计的角度出发,分析了汽车起重机卷扬箱的结构特点和可达性,明确了焊接工装设计思路。从系统集成的角度出发,介绍了双工位机器人焊接工作站的系统配置,特别阐述了焊接机器人的功能配置和机器人周边设备的功能配置以及结构特点,焊接系统的功能配置和环保装置的功能。根据机器人工作站在实际生产中的使用效果分析,说明机器人焊接工作站作为一种柔性的制造装备,可以提高卷扬箱的焊接质量和生产效率,减轻工人劳动强度,同时符合不同型号的卷扬箱进行混线自动化生产的要求。

From the perspective of flexible welding robot system design,analyze the structure feature and welding accessibility of winding housing for truck crane and clarify the approach of fixture design.From the perspective of system integration ,introduce the system configuration of welding robot system with two work stations,especially present the function and features of the welding robot, the robot peripheral equipment, the welding system and the environmental device.Based on the analysis of performance of the welding robot work station in practical production ,it is verified that the welding robot work station ,as flexible manufacturing equipment, has been improving the welding quality and productivity of the winding housing,releasing labor intensity and meeting the requirement of mixed-model automatic production.