300km/h高速列车车体残余应力超声波法无损测量被引量：20

Ultrasonic residual stress measurement of 300 km/h high-speed train body

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摘要高速列车车体采用铝合金焊接结构,高速列车起动快和制动,交会对接和出入隧道,车体承受应力复杂,车体残余应力分布迫切需要关注.基于声弹性效应,超声波可以无损检测出结构内部应力.开发了超声波法焊接残余应力测量系统,克服了传统应力测量方法费时耗力、破坏、体积庞大等缺点.对高速列车车体侧墙部位的焊接残余应力进行了实时快速无损测量,为服役状态下高速列车车体结构安全评估和疲劳寿命预测奠定了基础.提出了焊接结构安全评定虚拟样机的工程应用设想. Aluminum alloy is used to make the high-speed train body. Because the bearing pressure of the body is large, the residual stress distribution is urgently needs to measurement. Based on the acoustoelasticity, the residual stress can be measured by ultrasonic method. Ultrasonic stress measurement experimental installation is established with critically refracted longitudinal wave. The residual stress of high-speed train body structure is measured by the system. The safety evaluation virtual model of welded structure concept is proposed.

作者路浩马子奇刘雪松方洪渊

机构地区哈尔滨工业大学现代焊接生产技术国家重点实验室南车青岛四方机车车辆股份有限公司

出处《焊接学报》 EI CAS CSCD 北大核心 2010年第8期29-32,共4页 Transactions of The China Welding Institution

基金中俄政府间国际合作基金资助项目(2007DFR70070)

关键词超声波法焊接残余应力高速列车焊接结构安全评定虚拟样机 ultrasonic welding residual stress high speed train

分类号 TG404 [金属学及工艺—焊接]

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参考文献11

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二级参考文献26

1Hughes D S. Ultrasonic velocity in an elastic solid[J]. Journal of Applied Physics, 1950, 21(3): 294-301.
2Tatsuo T, Yukio I. Acoustical birefringence of ultrasonic waves in deformed isotropic elastic materials [ J ]. International Journal of Solids Structures, 1968(4) :383 - 389.
3Fukuoka H, Toda H, Yamane T. Acoustoelastic stress analysis of residual stress in a patch-welded disk[J]. Experimental Mechanics, 1978 (7) :277 - 280.
4Yabdallahoui H, Walaszek, Peyrac C, et al. The use of ultrasonic in the optimization of welding processes [ J ]. Welding International, 2001, 15(4) : 1 - 12.
5Egle D M, Bray D E. Measurement of acoustoelastic and third-order elastic constants for rail steel[J]. The Journal of the Acoustical Society of America, 1976, 60(3) :741 - 744.
6Man C, Lu W. Towards an aeoustoelastic theory for measurement of residual stress[J]. Journal of Elasticity, 1987( 17):159- 182.
7Lu H, Liu X S, Yang J G, et al. Ultrasonic stress evaluation on welded plates with Lcr wave[J]. Science & Technology of Welding and Joining, 2008,13 ( 1 ) : 70 - 75.
8[1]Hughes D S.Ultrasonic velocity in an elastic solid[J].Journal of Applied Physics,1950,21(3):294-301.
9[2]Tokuoka T,Iwashimizu Y.Acoustical birefringence of ultrasonic waves i n deformed isotropic elastic materials[J].International Journal of Solids S tructures,1968,4:383-389.
10[3]Fukuoka H,Toda H,Yamane T.Acoustoelastic stress analysis of residual stre ss in a patch welded disk[J].Experimental Mechanics,1978,7:277-280.