“系统观念”在济钢中厚板生产中的应用

Application of "System Concept" in Medium and Heavy Plate Production in Jinan Steel

通过"系统观念"在济钢中厚板生产过程中的运用,提出了把技术问题置于系统框架内,与其他因素融合兼顾,分别从工艺、设备、技术、基础管理等方面入手,集成了"管理扫描、六西格玛、精益生产"等工具和方法,用系统的方法解决了中厚板生产的问题,各项技术指标均得到有效改善,产线改判率由6.5%降低为1.6%,月产量由9.6万t提升至12.5万t,产品交付周期由21d减少为11.2d。

Jinan Steel applied＂System Concept＂to the production process of medium and heavy plates.It made technology problems put into the system frame.By solving the problems in technology,equipment,technology,basic management and other aspect,integrated＂management scanning,Six Sigma,lean production＂and other tools,it solved the problems of medium and heavy plate production by systemic methods.Various technical indexes were effectively improved,such as the revision rate in the production line reduced to 1.6% from 6.5%,the output per month increased to 125 thousand tons from 96 thousand tons and the lead-time of the products reduced to 11.2 days from 21 days.