钢轨自保护药芯焊丝自动窄间隙电弧焊工艺及装备研究

Technology and equipment development of self-shielded flux cored narrow gap arc rail welding

无缝线路建设的大范围展开迫切需要性能、质量、生产效率相匹配的原位焊接方法,目前使用最多的为铝热焊和电弧焊。介绍了窄间隙电弧焊在钢轨焊接中的应用,并重点对电弧位置实时检测技术和自保护药芯焊丝自动钢轨窄间隙电弧焊工艺及装备进行了说明。进行接头性能试验,结果表明:采用钢轨自保护药芯焊丝自动窄间隙电弧焊焊接的接头性能良好,完全超过另外一种原位焊接方法铝热焊的接头性能,能够通过铝热焊不能通过的落锤试验,拉伸性能也强于铝热焊,冲击性能大幅度优于目前使用的闪光焊、气压焊和铝热焊。

Higher joint quality and performance good production efficiency in situ rail welding method should be developed for joint-less railway wide construction.Nowadays most ways in used are thermit welding and arc welding.In this paper,narrow gap arc welding used in rail welding is introduced,especially on our study of automatic narrow gap arc rail welding using self-shielded flux cored wire and based on arc position vision detection.Joint properties is overall better than another method thermit welding of in situ welding joint performance,can pass through the drop hammer test,tensile properties is also stronger than thermit welding,the impact performance significantly better than the currently used flash welding,gas pressure welding and thermit welding.