钢丝绳芯输送带在线实时自动监测系统的开发及应用

Development and Application of On-Line Real-Time Automatic Monitoring System of Steel Wire Rope Core Conveyor Belt

基于TCK弱磁检测技术,研制了TCK钢丝绳芯输送带在线实时自动监测系统,可实现对输送带内部断绳、锈腐蚀、接头位移、压伤等隐蔽故障的定位、定性及定量检测。经实际应用,该系统不仅具有检测精度高、操作简便、低能耗、零污染等突出特点,而且在减轻钢丝绳芯输送带检修作业强度的同时,对预防横向断带事故起到重要的技术保障作用,同时还创造了可观的经济效益。

The on-line real-time automatic monitoring system of TCK steel wire rope core conveyor belt is being researched and developed based on TCK weak magnetic detecting technique,which can realize the positioning,qualitative and quantitative detecting of hidden faults in the conveyor belt such as broken ropes,corrosion,joint displacement and crushing.By practical application,this system has the features of high accuracy,easy operation,low power consumption and zero contamination.This system reduces lateral direction belt broken accident while reducing the detecting operating strength of steel core conveyor belt.And it creates obviously economy effect.