基于制造网格的石化装置运维管理系统设计研究

Design research of operation management system of petrochemical units based on manufacturing grid

当前石化行业运维服务正逐步从传统的注重专业技术能力和应急响应向"全天候、多专业"的"一站式"服务转换发展。为了顺应这一趋势,通过提取多种石化生产装置设施的特点,以先进的制造网格技术集成在离线监测技术和智能设备维护技术等,实现针对国内石化行业大型复杂装置设施形成集成化的运维模式,并通过预防性维护、应急响应、设备管理三个子系统的协同一体化运维管理,将优质可靠的运维服务固化成具有标准流程的基于制造网格的石化装置运维管理系统中。该系统在上海高桥石化公司的实施,使企业达到装置设施平稳运行、降低生产能耗和污染排放的目的。

The current operation service to the petrochemical industry is gradually shifting from the traditional focus on technical capabilities and emergency response to the＂all-weather,multi-disciplinary＂ and＂one-stop＂service.In order to accommodate this trend,by extracting the characteristics of a variety of petrochemical units,integrated device operation mode is formed for the domestic large and complex petrochemical industry units.An operation management system of petrochemical units based on manufacturing grid is designed.In this system,advanced manufacturing grid technology is integrated in the off-line monitoring and intelligent equipment maintenance technology.The distributed resource management platform based on manufacturing grid is built to realize the resource management effectively.Three subsystems of preventive maintenance,emergency response,equipment management,are designed based on the distributed resource management platform based on manufacturing grid.High quality and reliable operation services are solidified into this system by a standard operation process of petrochemical units.The system is developed and implemented in petrochemical units of shanghai gaoqiao petrochemical corporation to achieve the purposes of stable operation,reduce energy consumption and pollution emissions.