钢纤维和莫来石纤维增强陶瓷基摩擦材料的性能研究

Properties of Ceramic-based Friction Material Reinforced by Steel Fiber and Mullite Fiber

采用热压烧结法制备出钢纤维和莫来石纤维增强陶瓷基摩擦材料,对比分析钢纤维、钢纤维和莫来石纤维的混杂纤维以及莫来石纤维增强陶瓷基摩擦材料的机械性能和摩擦磨损特性。利用扫描电子显微镜(SEM)观察不同温度下的磨损表面和磨屑形貌,并研究其磨损机制。研究结果表明,钢纤维和莫来石陶瓷混杂纤维增强的陶瓷基摩擦材料具有较高的机械强度以及良好的摩擦稳定性和耐磨性能,以莫来石纤维增强的陶瓷基摩擦材料,摩擦因数表现出严重的热衰退,且具有低的耐磨损性能。SEM分析表明,在从低温到高温的摩擦过程中,钢纤维和莫来石陶瓷混杂纤维增强的陶瓷基摩擦材料的磨损形式主要由黏着磨损转化为黏着磨损与磨粒磨损的复合磨损形式,而以莫来石纤维增强的陶瓷基摩擦材料,其磨损形式以磨粒磨损为主。

Ceramic-based friction material reinforced by steel fiber and mullite fiber was prepared by hot-pressing sintreing. The mechanical and friction-wear properties of ceramic-based friction materials using steel fiber reinforcement, synergetic reinforcement by steel fiber and mullite fiber, mullite fiber reinforcement were investigated and compared. The worn surfaces and debris particles morphology at different temperatures was observed by scanning electron microscopy（SEM） , and wear mechanisms were studied. The results show that the ceramic-based friction material using synergetic reinforcement by steel fiber and mullite fiber has the highest mechanical strength, and exhibits excellent friction stability as well as wear resistance, mullite fiber reinforced ceramic-based friction material shows severe fade and has the lowest wear resistance. SEM analysis shows that from low-temperature to high-temperature the main wear mechanism of ceramic-based friction ma- terial using synergetic reinforcement by steel fiber and mullite fiber converts from adhesion wear to a mixing of adhesion wear and abrasive wear, while the main wear type of mullite fiber reinforced ceramic-based friction material is abrasive wear.