期刊文献+

基于冲击原理的磨削接触区及磨削力建模 被引量:1

Grinding Contact Area and Grinding Force Modeling Based on Impact Principle
下载PDF
导出
摘要 磨削力是滑擦、耕犁及切削三个阶段共同作用的结果,仅对切削阶段进行研究通常造成切削力计算值与实测值的误差较大;因此本文考虑磨削接触区冲击效应对整个平面磨削加工过程的影响,将接触区划分为冲击区和切削区两部分.通过分析磨粒在冲击区内对工件产生的冲击载荷的变化情况,建立了单颗磨粒的冲击载荷模型及参与冲击的磨粒数目模型,并结合磨削力在切削区的变化情况,构建磨削力理论计算模型及总磨削力数学模型.最后通过实验研究验证了理论分析的合理性. In a grinding process, the grinding force is generated from the joint actions of sliding friction, plough and cutting. The calculated grinding force which only takes account of the cutting process has big error, compared with the measured values. Based on the shock effect in the grinding contact area on the grinding process, the contact area was divided into impact area and cutting area. Changes in the impact load from the grits on a workpiece in the impact zone were analyzed to model the impact load generated from single grit, as well as modeling the number of grits involved in the impact. Moreover, the theoretical calculation models of grinding force and total grinding force were also developed. Experimental study verified the correctness of the theoretical analysis.
出处 《东北大学学报(自然科学版)》 EI CAS CSCD 北大核心 2014年第2期268-272,共5页 Journal of Northeastern University(Natural Science)
基金 国家自然科学基金资助项目(51075065 51375083)
关键词 平面磨削 接触区 磨削力建模 冲击载荷 surface grinding contact area grinding force modeling impact load
  • 相关文献

参考文献7

  • 1Wang Z, Willett P, DeAguiar P R, et al. Neural network detection of grinding burn from acoustic emission [ J ]. International Journal of Machine Tools and Manufacture, 2001,41 (2) :283 - 309.
  • 2Xiu S C, Cai G Q, Li C H. Study on dynamic strength model of contact layer in quick-point grinding [ J ]. Key Engineering Materials,2006,304,305:570 - 575.
  • 3刘明贺,韦建很,张修铭,修世超.小切深条件下磨削加工表面的温度场及表面完整性[J].东北大学学报(自然科学版),2012,33(10):1474-1478. 被引量:2
  • 4Chen X, Rowe W B. Analysis and simulation of the grinding process, part : mechanics of grinding [ J ]. International Journal of Machine Tools and Manufacture, 1996,36 ( 8 ) : 883 - 896.
  • 5Li C H,Hou Y L, Ding Y C, et al. Feasibility investigations on compound process:a novel fabrication method for finishingwith grinding wheel as restraint [ J ]. International Journal of Computational Materials Science and Surface Engineering, 2001,4(1) :55 -68.
  • 6修世超,蔡光起,巩亚东,李长河.数控快速点磨削技术及其应用研究[J].中国机械工程,2005,16(23):2086-2089. 被引量:21
  • 7张建华,葛培琪,张磊.基于概率统计的磨削力研究[J].中国机械工程,2007,18(20):2399-2402. 被引量:18

二级参考文献20

  • 1赵长明,刘万菊.数控快速点磨工艺及在一汽-大众的应用[J].制造技术与机床,2004(7):67-68. 被引量:10
  • 2刘菊东,王贵成,陈康敏,贾志宏.非淬硬钢磨削表面硬化层的试验研究[J].中国机械工程,2005,16(11):1013-1017. 被引量:29
  • 3张磊,葛培琪,张建华,孟剑锋,程建辉,栾芝云.40Cr钢磨削强化的试验与数值仿真[J].机械工程学报,2006,42(8):60-64. 被引量:21
  • 4Zhou Libo, Jun Shimizu, Akihito Muroya, et al. Material Removal Mechanism beyond Plastic Wave Propagation Rate. Precision Engineering, 2003(27): 109~116
  • 5Xiu Shichao, Cai Guangqi, Li Changhe. Investigation on Natures of Quick-point Grinding for Green Manufacturing. In: Ma Qinhai, Jiao R J, Tseng M M, et al eds. Proceedings of the 11th International Conference on Industrial Engineering and Engineering Management. Beijing: China Machine Press, 2005
  • 6Rowe W B, Jin J. Temperatures in High Efficiency Deep Grinding(HEDG). Annals of the CIRP, 2001,50(1): 205~208
  • 7Hwang T W, Evans C J,Malkin S. An Investigation of High Speed Grinding with Electroplated Diamond Wheels. Annals of the CIRP, 2000, 49(1): 245~248
  • 8Yui A, Lee H S. Surface Grinding with Ultra High Speed CBN Wheel. Journal of Materials Processing Technology, 1996, 62(9): 393~396
  • 9Hokkirigawa K, Kato K. An Experimental and Theoretical Investigation of Ploughing, Cutting and Wedge Formation during Abrasive Wear[J]. Tribology International,1988,21(1):51-57.
  • 10Hou Z B, Komanduri R. On the Mechanics of the Grinding Process[J]. Int. J. Mach. Tools & Manufact. , 2003,43 : 1579-1593.

共引文献38

同被引文献8

  • 1任敬心,华定安.磨削原理[M].北京:电子工业出版社,2011.
  • 2Zhang J , Bai Y, Qian M. Static properties research of grindingdynamometer for wafer grinding [J]. Advanced Materials2012,565:603 -608.
  • 3SMleyman Y , Faruk M, Haci S , et al. Design, development andtesting of a four-component milling dynamometer for themeasurement of cutting force and torque [J]. MechanicalSystems and Signal Processing,2007,2( ( 3 ) : 1499 -1511.
  • 4Murthy K S , Rajendran I. Design and development of straingauge based milling tool dynamometer [J]. InternationalJournal o f Machining and Machinability o f Materials,2010, ,(3 / 4 ) : 304 -316.
  • 5Liu C H , Chen C C A , Lin C Y , et al. A three-componentstrain gage dynamometer for grinding and polishing forcemeasurement [J]. Journal o f Materials Engineering andPerformance,200 5 ,1 4 (2 ): 173 - 178.
  • 6Ricardo L C , Vieville P , Lipinski P. Correction of dynamiceffects on force measurements made with piezoelectricdynamometers[J]. International Journal o f Machine Tools &Manufacture ,2006,46( 14 ) : 1707 - 1715.
  • 7Zhang J , Liu B , Qian M , et al. A novel piezoelectric grindingdynamometer for monitoring ultra-precision grinding of siliconwafers[J]. Advanced Materials Research, 2010, 126/127/128:707 -712.
  • 8Nguyen T A , Bulter D L. Simulation of precision grindingprocess,part1: generation of the grinding wheel surface [J].International Journal o f Machine Tools ^Manufacture ,2005,4 5 (1 1 )1 3 2 1 -1328.

引证文献1

二级引证文献5

相关作者

内容加载中请稍等...

相关机构

内容加载中请稍等...

相关主题

内容加载中请稍等...

浏览历史

内容加载中请稍等...
;
使用帮助 返回顶部