秸秆汽爆炼制木质素制备酚醛泡沫材料

Phenolic foam prepared by lignin from a steam-explosion derived biorefinery of corn stalk

以木质纤维素为原料的生物炼制不仅需要考虑到纤维素和半纤维素,同时也需要考虑到木质素的利用,以提高木质纤维素炼制的整体经济效益。利用汽爆处理的玉米秸秆为原料,通过优化碱提取的温度以及碱浓度,获得木质素得率较高,糖含量较少的提取液,同时该提取液经过浓缩后直接部分替代苯酚与甲醛反应制备酚醛泡沫。结果表明:当提取温度120℃,碱浓度1%,固液比1∶10,提取时间2 h,木质素的提取率达到79.67%。由该提取液替代苯酚制备的酚醛泡沫随着替代率的增加,其泡沫的密度逐渐增加,其压缩强度相对于纯酚醛泡沫也得到了提高。而木质素的加入并没有显著影响其热导率以及阻燃性能,同时由于其利用较为低廉的可再生资源木质素替代不可再生的苯酚原料,成本低,环保性好,具有更好的市场应用前景。采用木质素提液直接制备酚醛泡沫材料,工艺流程简单;增加了副产物木质素的经济价值,提高了整个木质纤维素炼制的经济性。

To increase the integral economic effectiveness, biorefineries of lignocellulosic materials should not only utilize carbohydrates hydrolyzed from cellulose and hemicellulose but also use lignin. We used steam-exploded corn stalk as raw materials and optimized the temperature and alkali concentration in the lignin extraction process to obtain lignin liquor with higher yield and purity. Then the concentrated lignin liquor was used directly to substitute phenol for phenolic foam preparation and the performances of phenolic foam were characterized by microscopic structure analysis, FTIR, compression strength and thermal conductivity detection. The results indicated that, when steamexploded corn stalk was extracted at 120℃ for 2 h by 1% NaOH with a solid to liquid ratio of 1：10, the extraction yield of lignin was 79.67%. The phenolic foam prepared from the concentrated lignin liquor showed higher apparent density and compression strength with the increasing substitution rate of lignin liquor. However, there were not significant differences of thermal conductivity and flame retardant properties by the addition of lignin, which meant that the phenolic foam substituted by lignin liquor was approved for commercial application. This study, which uses alkali-extracted lignin liquor directly for phenolic foam preparation, provides a relatively simple way for utilization of lignin and finally increases the overall commercial operability of a lignocellulosic biorefinery derived by steam explosion.