中小型制造企业生产异常管理系统应用与研究——以AIP公司为应用案例

Application and Research of Abnormal Production Management System in Small-and-Medium-Sized Manufacturing Enterprises——Case Study of AIP Company

基于AIP公司的生产实践,对中小型制造企业生产异常情况的成因、分类及影响进行了归纳、分析和探究。针对中小型制造企业生产中的诸多因素所导致的异常不能及时反馈和处理这一难题,以及生产效率和交货期等难以管控的现状,设计了一套对生产过程异常进行控制的可行性方案,构建了一种可支持车间生产异常事件信息实时采集、快速分析、趋势预判和综合查询的信息管理系统。该异常管理系统已在AIP公司成功应用,实践证明它可以全面提高中小型制造企业对生产异常情况处理的及时性、有效性,实现了生产异常问题处理的规范化、标准化和信息化。这不仅为AIP公司创造了良好的经济效益,而且为其他中小型制造企业解决此类问题提供了有益参考。

Abnormal production poses a serious threat to a manufacturing enterprise.Unless dealt with promptly, it would result in those problems such as ineffi ciency and delayed delivery of goods etc. This paper analyzes this matter in terms of its causes, classifi cations, and risks. Then it samples the AIP company to verify the feasibility of an abnormal production management system. Results reveal that it would collect the production data when the process is undergoing, then it would quickly analyze the information, after that, it would make prediction. In addition, all the information is retrievable. It has been proved that for small and medium-sized manufacturing enterprises like the AIP company, by employing standardized, regular and informationized approaches to dealing with abnormal production, the system has fully manifested its advantages, like promptness, effectiveness, and more. Thus other producers may gain many insights from it.