无电镀镍复合镀层耐蚀性质研究

Study on Corrosion Resistance of Electroless Nickel Composite Coatings

研究无电镀镍镀层加入钻石微粒或PTFE微粒的均匀分散相 ,所得之复合镀层在 3.5%NaCl水溶液中的电化学分析 ,浸渍试验与临雾试验 ,皆显示复合镀层之耐蚀性低于不含微粒之无电镀镍镀层 .由SEM ,AES ,XRD ,EPMA分析镀层微观组成 ,复合镀层之磷含量分布呈差异性变化 ,磷量较多区域为微阴极 ,磷量较少区域为微阳极 ,复合镀层存在众多微电池组合 ,容易引起电化学伽凡尼腐蚀 ,造成复合镀层耐蚀性降低 ,当镀层微粒含量增加时 ,微粒的惰性保护效果超过微电池效应 。

The eletroless nickel composite coating was prepared by uniform dispersion of diamond (or PTFE) particles throughout electroless nickel deposition. Corrosion resistance of composite coating in 3.5% NaCl aqueous solution was investigated by electrochemical analysis, dipping test and salt spray test. The results showed that the corrosion resistance of composite coating was inferior to that of electroless nickel coating if small amount of particles was added to the composite coating. Microsturctural analysis by SEM,AES,XRD,and EPMA indicated that the distribution of phosphorus is not homogeneous in the composite coating. The phosphorus_rich region acts as microcathode, however, the phosphorus_lean region acts as microanode.The decrease in corrosion resisthnce may result from the presence of numerous microcells presented in the composite coating.Only when enough amount of particles is included in the composite coating,the protective effect due to inertness of particl is observed.