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Variation analysis ofprecision mechanical assembly consideringform errors and local deformation

Variation analysis ofprecision mechanical assembly consideringform errors and local deformation
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摘要 A method to analyze the effect of form errors and local deformation on the assembly accu- racy and its stability in a non-rigid assembly system is proposed. The contact finite element method was used to obtain local deformation of mating surfaces, which was superposed onto form errors to obtain real mating surface data of assemblies. Then mating variation was obtained by establishing vir- tual contact planes. Finally, an experiment of the assembly of two cylindrical components was car- ried out to verify the validity of the proposed method. By comparing the calculation accuracies of 3D assembly with and without taking into account local deformation, the results showed that the effects of local deformation of mating surfaces on calculation accuracy of mating variation was not neglect- able compared with form errors. A method to analyze the effect of form errors and local deformation on the assembly accu- racy and its stability in a non-rigid assembly system is proposed. The contact finite element method was used to obtain local deformation of mating surfaces, which was superposed onto form errors to obtain real mating surface data of assemblies. Then mating variation was obtained by establishing vir- tual contact planes. Finally, an experiment of the assembly of two cylindrical components was car- ried out to verify the validity of the proposed method. By comparing the calculation accuracies of 3D assembly with and without taking into account local deformation, the results showed that the effects of local deformation of mating surfaces on calculation accuracy of mating variation was not neglect- able compared with form errors.
出处 《Journal of Beijing Institute of Technology》 EI CAS 2014年第3期325-331,共7页 北京理工大学学报(英文版)
基金 Supported by the National Natural Science Foundation of China(51075035 51105036 51375054)
关键词 form errors finite element method local deformation precision mechanical system form errors finite element method local deformation precision mechanical system
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