维抢修设备集装和模块化管理

Containerized and modularized management of maintenance and emergency repair equipment

为了解决漠大管道冬季维抢修常规装卸和运输方式无法保障设备安全完好地运送至抢修现场,同时现有抢修方式存在设备准备时间长,作业现场设备放置散乱的问题。提出了维抢修设备集装和模块化管理模式,将主要的维抢修设备按用途分为抽油泵、带油带压堵漏器和堵漏卡具,轻便储油罐、燃油化冰机和燃油冰钻,灭火器和油锯,管口加热器和管口消磁机,液动扳手、瓦奇液压站和帐篷,发电机、夹板和法兰短接,瓦奇渣浆泵、海洋王灯具、电缆和配电盘等进行优化集装和模块化管理。通过设备集装的保温、集装的整合和固定,以及集装冬季非常规爬犁拉运进场方式,达到了漠大管道冬季迅速应急响应的要求。集装和模块化管理可为其他边远地区管道的维抢维作业提供借鉴。

For the Mohe-Daqing Oil Pipeline,conventional handling and transportation modes can not ensure the maintenance and emergency repair equipment be delivered safely to sites in winter,and existing maintenance and emergency repair modes are nagged by long-lead equipment and scattered arrangement on sites.In this regard,a containerized and modularized management mode is proposed for maintenance and emergency repair equipment.By functions,key maintenance and emergency repair equipment are roughly classified into seven categories：（1） oil well pump,blocking devices with oil under pressure and clamps blocking leakage;（2） portable oil tank,oil-fueled de-icing machine and oilfueled ice atlas drill;（3） extinguisher and chain saw;（4） orifice heater and orifice degausser;（5） hydraulic wrench,Wachs hydraulic station and tents;（6） electric generator,clamp plate and flange tee;and（7） Wachs slurry pump,Ocean＇s King lights,cables and switchboard.They are isolated,integrated,fixed and delivered by unconventional scoots to sites in containerized manner,so as to ensure the emergency response for the Mohe-Daqing Oil Pipeline in winter.This containerized and modularized management mode can serve as a reference for maintenance and emergency repair of pipelines in other remote areas.