304不锈钢与QCr0.8铬青铜填加铜焊丝的电子束焊接(英文)

Electron beam welding of 304 stainless steel to QCr0.8 copper alloy with copper filler wire

采用填铜焊丝对304不锈钢与QCr0.8铬青铜进行电子束焊接。采用正交试验法研究不同工艺参数对焊接接头抗拉强度的影响,并对焊接工艺参数进行优化。优化工艺参数如下:束流30 mA,焊接速度100 mm/min,送丝速度1 m/min,束偏移量-0.3 mm。对优化后接头组织的分析结果表明,焊缝主要由树枝状α相与少量球形ε相组成;仅在焊缝区的上部出现铜的混合不均匀;而在铜侧熔合线附近存在一个铜的熔化但未混合区,该区域晶粒长大严重,是接头的最薄弱区。显微硬度测试结果显示,焊缝硬度随固溶体中铜含量的增加而减小。接头的最高抗拉强度为276 MPa。

Electron beam welding （EBW） of 304 stainless steel to QCr0.8 copper alloy with copper filler wire was carried out. Orthogonal experiment was performed to investigate the effects of process parameters on the tensile strength of the joints, and the process parameters were optimized. The optimum process parameters are as follows：beam current of 30 mA, welding speed of 100 mm/min, wire feed rate of 1 m/min and beam offset of-0.3 mm. The microstructures of the optimum joint were studied. The results indicate that the weld is mainly composed of dendriticαphase with little globularεphase, and copper inhomogeneity only occurs at the top of the fusion zone. In addition, a melted region without mixing exists near the weld junction of copper side. This region with a coarser grain size is the weakest section of the joints. It is found that the microhardness of the weld decreases with the increase of the copper content in solid solution. The highest tensile strength of the joint is 276 MPa.