摘要
The Fe-based alloy coatings reinforced with in situ synthesized TiB2-TiC were prepared on Q235 steel by reactive plasma cladding using Fe901 alloy, Ti, B4C, and graphite （C） powders us raw materials. The effects of C/B4C weight percentage ratio （0 - 1. 38 ） on the microstructure , microhardness , and wet sand abrasion resistance of the coatings were investigated. The results show that the coatings consist of （ Fe, Cr ） solid solution, TiC, TiB2, Ti8C5 , and Fe3 C phases. The decrease of C/B4 C ratio is propitious to the formation of TiB2 and Tis C5. Increasing the C/B4 C ratio can help to refine the microstructure of the coatings. However, the microhardness of the middle-upper of the coatings and the wet sand abrasion resistance of the coatings degenerate with the increase of C/B4C ratio. The coating exhibits the best wet sand abrasion resistance at C/BaC =0 and its average mass loss rate per unit wear distance is 0. 001 2%/m. The change of the wet sand abrasion resistance of the coatings with the C/B4C ratio can be mainly attributed to the combined action of the changes of microhardness and the volume percentage of the ceramic reinforcements containing titanium in the coatings.
The Fe-based alloy coatings reinforced with in situ synthesized TiB2-TiC were prepared on Q235 steel by reactive plasma cladding using Fe901 alloy, Ti, B4C, and graphite （C） powders us raw materials. The effects of C/B4C weight percentage ratio （0 - 1. 38 ） on the microstructure , microhardness , and wet sand abrasion resistance of the coatings were investigated. The results show that the coatings consist of （ Fe, Cr ） solid solution, TiC, TiB2, Ti8C5 , and Fe3 C phases. The decrease of C/B4 C ratio is propitious to the formation of TiB2 and Tis C5. Increasing the C/B4 C ratio can help to refine the microstructure of the coatings. However, the microhardness of the middle-upper of the coatings and the wet sand abrasion resistance of the coatings degenerate with the increase of C/B4C ratio. The coating exhibits the best wet sand abrasion resistance at C/BaC =0 and its average mass loss rate per unit wear distance is 0. 001 2%/m. The change of the wet sand abrasion resistance of the coatings with the C/B4C ratio can be mainly attributed to the combined action of the changes of microhardness and the volume percentage of the ceramic reinforcements containing titanium in the coatings.
基金
This work is supported by the National Natural Science Foundation of China （Grant No. 51101051 ）, the Natural Science Foundation of Jiangsu Province （Grant No. BK2011250）, and Jiangsu Planned Projects for Postdoctoral Research Funds （Grant No. 1101017 C）.
