摘要
The properties of iron ores used in ironmaking process have been drastically changed in the past couple of decades.Especially,the change has become significant in the last few years because of the considerable increase in the world steel production.The property change of the iron ore is mainly caused by the depletion of the hard and high-grade lump hematite ores.It has led to the increasing use of ores containing a larger amount of goethite/limonite,i.e.,hydro-oxides of iron.Typically,the proportion of pisolitic ores,which are course limonitic ores,has remarkably increased by several times in Japan.Further,large deposits of the fine goethite ores called Marra Mamba have been developed in Australia and exported to Asian countries.Such trends will be continued in future.Since the change of the ore properties affects not only to the productivity and yield of the sinter but also its metallurgical properties in the blast furnace,further improvement in the sintering technology/ process is required including the preliminary treatment process of raw materials.In order to make wide researches concerning the above issues,the research project 'New Sintering Process through Designing of Composite Granulation & Bed Structure' was formed in the ISIJ,which was the collaborative project between Japanese steel companies and several universities.The project was started in 2005 and carried on the wide range of studies for three and half years.Its main objects are the characterization of pisolitic/goethitic ores and the understanding the behavior during the iron ore sintering process.Further,considering the ore characteristics,some basic researches on the optimum designs of raw material blending,granulation,bed structure,and the metallurgical properties of the produced sinter were performed.The project have invented the technical principle of a new sintering process, namely MEBIOS(Mosaic EmBedding Iron Ore Sintering Process),characterized by the composite granulation and bed-structure,aiming to cope with the drastic shift of the ore properties.Another big issue fallen on the steel industry is the global warming.CO,emission from steelmaking industry occupies about 15%of the total value of the artificial emissions in Japan and therefore its reduction is urgently required.In order examine the possibility to minimize or to reduce further the CO_2 emission from the iron ore sintering process,the research project 'Technological Principle for Low-Carbon Sintering' has been formed since 2009 in the ISIJ.In this project,the analyses of the combustion rates of carbonaceous materials and heat transfer in the sintering bed are first examined by referring the previous studies.Further,experimental works will be conducted on the combustion/oxidation characteristics of biomass charcoal,some organic wastes,steel can scraps,mill scale and partially reduced iron ores as alternative agglomeration reagents of coke and anthracite coal.The effect of their use on the sintering process will be evaluated systematically.It is expected that the structural changes of the sintering bed is considerably different between carbonaceous materials,which disappear during combustion leaving a little amount of ash components and metallic iron bearing materials,which increase the mass and volume during its oxidation. Previous studies showed that the use of metallic iron bearing materials such as steel can scrap and mill scale led to significant decreases in the production rate.This project examines the characteristics of such changes of the sintering bed structure and mineral phases and main process parameters,which govern such phenomena.Further, it searches for a new process principle to overcome the demerits and realize the significant reduction of CO_2 emissions from the iron ore sintering process.In the symposium,summary of activities and the major results and progresses of the above two research projects will be introduced.
The properties of iron ores used in ironmaking process have been drastically changed in the past couple of decades.Especially,the change has become significant in the last few years because of the considerable increase in the world steel production.The property change of the iron ore is mainly caused by the depletion of the hard and high-grade lump hematite ores.It has led to the increasing use of ores containing a larger amount of goethite/limonite,i.e.,hydro-oxides of iron.Typically,the proportion of pisolitic ores,which are course limonitic ores,has remarkably increased by several times in Japan.Further,large deposits of the fine goethite ores called Marra Mamba have been developed in Australia and exported to Asian countries.Such trends will be continued in future.Since the change of the ore properties affects not only to the productivity and yield of the sinter but also its metallurgical properties in the blast furnace,further improvement in the sintering technology/ process is required including the preliminary treatment process of raw materials.In order to make wide researches concerning the above issues,the research project 'New Sintering Process through Designing of Composite Granulation & Bed Structure' was formed in the ISIJ,which was the collaborative project between Japanese steel companies and several universities.The project was started in 2005 and carried on the wide range of studies for three and half years.Its main objects are the characterization of pisolitic/goethitic ores and the understanding the behavior during the iron ore sintering process.Further,considering the ore characteristics,some basic researches on the optimum designs of raw material blending,granulation,bed structure,and the metallurgical properties of the produced sinter were performed.The project have invented the technical principle of a new sintering process, namely MEBIOS(Mosaic EmBedding Iron Ore Sintering Process),characterized by the composite granulation and bed-structure,aiming to cope with the drastic shift of the ore properties.Another big issue fallen on the steel industry is the global warming.CO,emission from steelmaking industry occupies about 15%of the total value of the artificial emissions in Japan and therefore its reduction is urgently required.In order examine the possibility to minimize or to reduce further the CO_2 emission from the iron ore sintering process,the research project 'Technological Principle for Low-Carbon Sintering' has been formed since 2009 in the ISIJ.In this project,the analyses of the combustion rates of carbonaceous materials and heat transfer in the sintering bed are first examined by referring the previous studies.Further,experimental works will be conducted on the combustion/oxidation characteristics of biomass charcoal,some organic wastes,steel can scraps,mill scale and partially reduced iron ores as alternative agglomeration reagents of coke and anthracite coal.The effect of their use on the sintering process will be evaluated systematically.It is expected that the structural changes of the sintering bed is considerably different between carbonaceous materials,which disappear during combustion leaving a little amount of ash components and metallic iron bearing materials,which increase the mass and volume during its oxidation. Previous studies showed that the use of metallic iron bearing materials such as steel can scrap and mill scale led to significant decreases in the production rate.This project examines the characteristics of such changes of the sintering bed structure and mineral phases and main process parameters,which govern such phenomena.Further, it searches for a new process principle to overcome the demerits and realize the significant reduction of CO_2 emissions from the iron ore sintering process.In the symposium,summary of activities and the major results and progresses of the above two research projects will be introduced.
