石英纤维增强陶瓷基复合材料制孔工艺研究

Research on drilling technology of quartz fiber reinforced ceramic matrix composites

本试验针对目前硬质合金刀具加工石英纤维增强陶瓷基复合材料时存在的刀具磨损严重、加工质量差、效率低下等问题,对比了硬质合金刀具钻孔、PCD刀具钻孔和电镀金刚石套料钻螺旋铣磨制孔的效果,分析了切削力对制孔质量的影响。研究结果表明:纬纱纤维对X向和Y向切削力的影响明显大于经纱纤维,垂直于纬纱纤维方向的切削力较小,平行于纬纱纤维方向的切削力较大;PCD刀具钻孔质量相对较好,刀具磨损不明显,适用于石英纤维增强陶瓷基复合材料的制孔加工。

For the existing troubles of carbide tool （serious tool wear,poor machining quality,low efficiency） when processing quartz fiber reinforced ceramic matrix composites,cutting force effect on the hole quality is analyzed in this paper by comparing the machining effects of carbide tool,PCD tool and electroplated diamond core drilling tool.The results show that the influence of weft fiber on the cutting force of X and Y direction is more obvious than that of warp fiber. The cutting force perpendicular to the weft fiber is smaller while the cutting force in parallel with the weft fiber direction is bigger.Moreover,the hole quality drilled by PCD tool is relatively better and the tool wear is not obvious,so PCD tool is suitable for processing the quartz fiber reinforced ceramic matrix composites.