带锯条掉齿前后横向振动位移及主频率变化规律

Horizontal Vibration Displacement and Main Frequency Variation of Band Saw Blade before and after Dropping Tooth

以MJ345A型木工带锯机为研究对象,在空载下利用振动分析仪和振动信号采集、处理、分析软件对带锯条的横向振动进行测试及信号采集,通过锯条横向振动位移、自功率谱分析,找出不同条件下锯条振动位移和主振型频率的变化规律.通过正交试验分析可知：锯轮主轴转速是对锯条横向振动位移影响最为显著的因素,其次为锯条张紧力,皮带张紧力为不明显因素.对带锯条掉齿前后的分析表明：如果测定带锯条横向振动位移范围在0.56~0.68μm,振动主频率范围在450~465 Hz,则说明锯条已经产生至少2个掉齿,为保证带锯机锯切安全及锯切质量需要及时更换新的带锯条;明确了带锯条掉齿前后横向振动位移、频率的变化规律.研究结果可为实际生产中充分合理利用带锯条,防止加工质量严重下降和危害人身安全事故的发生,适时更换锯条提供前期试验基础和判断的初步依据.

Based on MJ345A woodworking band saw machine as the research object, the transverse vibration displacement of the saw blade was tested by using vibration analyzer under no-load and vibration signal acquisition, processing, analysis software. The vibration displacement and main modal frequency of different blades under the different conditions were found out through transverse vibration displacement of the saw blade and analysis of the power spectrum. The orthogonal experiment analysis showed that saw wheel spindle speed is the most significant factor impacting on the saw blade transverse vibration displacement, followed by the tension of saw blade,belt tension is not obvious. Analysis of band saw b｜ade before and after dropping teeth showed that if the measuring range of transverse vibration displacement of band saw blade is in 0.56 - 0.68 μm microns, and the vibration in 450 -465 Hz frequency range, the saw blade had at least two teeth, new band saw blade need to be replaced in a timely manner in order to ensure the safety and cutting sawing quality;Then horizontal vibration displacement and frequency variation of band saw blade before and after dropping tooth have been clear. Research results can provide preliminary research and criterion of preliminary basis for sufficient and reasonable using band saw blade in the process of production, processing quality serious decline and the occurrence of the phenomenon such as endangering the personal safety accident, timely replacement blade.