在线波纹焊管螺旋槽加工装置的设计应用

Design and Application of On-line Spiral Groove-processing Device for Welded Corrugated Tube

介绍了一种波纹焊管螺旋槽加工装置的构造、工作原理、参数确定、特点及实际应用效果;该装置解决了焊接母管在线制造、表面螺旋槽加工、定尺锯切的问题。与离线生产方式相比,在线生产方式操作容易、结构简单、效率高,用时仅为25%,用工仅为17%,人均劳动生产率提高23倍,生产成本与生产周期大幅缩减。

Described here are the main aspects of a device for processing spiral grove of the welded corrugated tube, including the structure, the working principle, the parameter setting, the characteristics, and the actual operation application effectiveness. The device is capable of solving the problems concerning the mother tube, i.e., the on-line manufacturing, surface spiral groove processing, and specific length-cutting. Compared with the original operation method, the new one features easy operation, structural simplicity, high efficiency, lower processing time as only 25% of that of the original operation line, lower man power as only 17% of the that of the original operation line, enhancement of productivity per worker as 23 times the original, and tremendous reduction of operation costs and production cycle.