齿轮综合滚动检测控制方法及软件

Composite Rolling Test Control Method of Gear and Software

应用于生产现场的齿轮筛选设备多采用双面啮合测量原理,其检测结果包含齿轮左右两齿面的制造误差信息,不能直接反映齿轮副单面啮合时传动质量,常出现检测结果与使用效果不一致的情况。针对这一问题,研究了齿轮综合滚动检查控制方法,将齿轮双面啮合时径向综合偏差检测与齿轮单面啮合时的振动噪声检测结合,综合评价齿轮副的啮合传动质量;解决了齿轮综合滚动检查机中自动对齿、自动侧隙保证、电封闭耦合加载、自动检测等关键技术;开发了齿轮综合检测测试与分析软件,应用于天津第一机床总厂的YKZ9932齿轮综合滚动检查机中。通过检测实验表明,采用这种综合滚动检测方法更能全面反映被测齿轮的啮合传动质量。

The principle of double- flank gear measuring is usually adopted by gear screening equipment in workshop. The real quality of gear transmission cannot be obtained because of the test result containing manufacture error in both sides of tooth. To solve this problem,a new type of gear comprehensive roll testing method is studied,combining the gear double meshing gear radial comprehensive deviation detection with the single meshing vibration noise detection,the quality of gear transmission can be comprehensively evaluated. The key techniques,such as automatically aligning tooth,automatic backlash adjust,electric closed coupling loading,measuring and analysis are solved. The complement software is developed,which is applied on YKZ9932 machine manufactured by Tianjin No. 1 Machine Tool Works. According to the test result,the gear transmission quality is reflected more systematically by using this new method.