铝电解电容器芯包引脚刺孔机控制系统设计

Design of control system for core package pins puncture machine of aluminum electrolytic capacitor

针对目前铝电解电容器芯包引脚刺孔中存在的自动化程度低、劳动强度大等不足,设计了铝电解电容器芯包引脚刺孔机控制系统,并提供了电气硬件和软件系统设计方案.该系统以三菱FGA系列PLC为核心,结合步进电机、振动盘、气缸以及光纤传感器和位置传感器等元件的检测定位,实现华司自动上料、芯包移动、引脚刺孔、芯包翻转等工序的自动连续运行.现场调试运行表明:该系统运行可靠平稳,操作简单,劳动强度低,能够满足生产线高效率、高质量的自动化加工要求.

Aiming at the problems existing in the core package pins puncture of aluminum electrolyticcapacitor such as low automation degree,great labor intensity and so on, the control systemfor core package pins puncture machine of aluminum electrolytic capacitor was designed, and thedesign scheme of the electrical hardware and software system were provided. The system took theMitsubishi FGA series PLC as the core, combined with the stepper motor, vibrating plate, cylinder, detection and position of the fiber optic sensor and position sensor, to achieve automaticwasher loading, core package moving, pins puncture, core package flipping and other processeswith automatic continuous running. On-site test and operation show that the system runs reliablyand stably,operated simply,and with low labor intensity,which can satisfy the requirement of theproduction line of high efficiency and quality automation processing.