基于贝加莱解决方案的制药厂管控一体化系统的实现

Implementation of the Integrated Management and Control System Based on B&R's Solution for Pharmaceutical Factory

"中国制造2025"战略的核心内容是实现智能制造,而实现智慧工厂的基础则是包含自动化和信息化的工厂管控一体化。以某制药厂为例,阐述了工厂管控一体化系统的实现过程。介绍了该制药厂改造升级的背景,分析了数据采集系统改造的需求和实施难点,重点描述了基于贝加莱解决方案的管控一体化系统的架构、组成、特点、数据通信方式及其所使用的各类信息平台。通过数据通信和信息融合,将多家厂商的低层子系统整合到了贝加莱的APROL一体化软件开发平台中,并构建了MES和ERP系统。该系统自投入运行一年多以来,显著提高了生产和维护效率,解决了制药行业中因多系统孤立、信息离散而导致的制造环节脱节和资源浪费、效率低下等问题。

The core content of strategy of “ Made in China 2025 ” is the realization of intelligent manufacturing,while the realization of integration of management and control at factory is the foundation of realizing smart factory, in which automation and informatization are included. With certain pharmaceutical factory as example, the implementation procedures of the integrated management and control system is expounded. The background of the transformation and upgrade at this pharmaceutical factory are introduced and the demands and difficulties in implementing transformation of data acquisition system are analyzed; especially, the architecture, composition, characteristics, data communication modes of the integrated management and control system based on B ＆ R ＊ s solution as well as the various information platforms being used are described emphatically. By means of data communication and information fusion, various sybsystems in low layers supplied by multiple vendors are integrated into B＆R ＊ s APROL integrated software development platform, and the MES and ERP systems are built. Having been put into operation, the efficiencies of production and maintenance are remarkably improved, and the problems of the disjointed manufacturing links, wasting of resources, and low efficiency, etc. , in pharmaceutical industry which are caused by multiple isolated systems and discrete information, are resolved.