太阳能组件的整体包装设计

Overall Package Design of Solar Components

目的对太阳能组件多片集装进行运输包装设计,为小型机电产品的整体包装设计提供一种方法。方法了解太阳能组件的产品属性、流通过程和环境条件,从产品的防护、装卸搬运、堆码、防潮、防静电等方面考虑,对托盘、内部缓冲装置、外包装箱等方面进行整体包装设计。结果内缓冲包装结构采用胶合板材质的木支架和木质固定块对组件进行支撑和固定,BC楞结合的五层瓦楞纸板做上下垫板,灰底白卡纸板作为纸护角对组件进行分割保护,利用PET打包带对组件和底部的瓦楞纸板垫板进行纵向2道捆扎,并对托盘的结构形式、材质、堆码、防护固定方式等进行设计,完成太阳能组件的整体包装过程。结论该整体设计方案能够完全满足太阳能组件的运输包装需求,在节省材料、降低成本的同时,提高了安全防护性,为小型机电产品的整体包装设计提供了思路。

The work aims to design the transport packaging for multi-chip solar components and provide a method for the overall package design of small mechanical and electrical products. The pallet, the internal cushion devices and the outer packing box were designed for the whole package considering the products protection, loading and unloading,handling, stacking, and moisture-proof and anti-static performance with understanding of product attributes of solar components, circulation and environment condition. The internal cushion package structure used plywood frame and wooden fixed block to support and fix the components. The up and down plates were made of five corrugated board layers with corrugated BC. The ash bottom and white face paperboard as the paper corner was used for component segmentation protection. The components and the bottom corrugated plate were strapped with PET packed belts for 2 longitudinal roads.The structure form, material, stacking and protection fixed methods of the pallet were designed. The whole packaging process of solar components was completed. In conclusion, the overall design scheme can fully meet the transportation packaging demand for solar components, saving materials, reducing the cost and improving the safety protection. This can provide methods and ideas for the overall package design of the small mechanical and electrical products.