电容器铝壳自动上料-定量灌胶控制系统设计

Design of automatic feeding and quantitative filling control system for capacitor aluminum shell

针对电容器铝壳自动上料和定量灌胶工序存在自动化程度低、灌胶精度低等问题,设计了电容器铝壳自动上料-定量灌胶控制系统.采用三菱FX3GA系列PLC对控制系统的软硬件进行合理配置,并详细设计了系统的硬件组成和软件流程;采用三菱GS系列触摸屏,实现系统的参数修改和状态监测功能.该系统已在电容器生产企业实际应用,应用效果表明:系统运行可靠、平稳,运行周期为10s,铝壳定量灌胶误差小于2%,其提高了产品质量和生产效率,满足企业生产要求,具有一定的推广价值.

Aiming at the problems existing in the automatic feeding,quantitative filling process of the capacitor aluminum shell such as low automation degree,low filling accuracy and so on,the control system of automatic feeding and quantitative filling for the capacitor aluminum shell was designed.The PLC of Mitsubishi FX3 GA series was used to conduct the reasonable configuration of hardware and software for the control system and the hardware composition and software flow of the system were designed in detail.The touch screen of Mitsubishi GS series was used to achieve the system parameter modification and state monitoring.The system had been applied in the practical application of capacitor production enterprise and application effect showed that the system ran reliably and stably,the operation period was 10 s,the error of the quantitative filling for aluminum shell was less than 2%,and the product quality and production efficiency were improved,which could meet the production requirements of enterprises.The system has a certain popularization value.