摘要
针对电加热拉弯成形工艺,建立了电热拉弯过程顺序耦合的数值模拟方法,实现了电热转台式拉弯成形过程的多工序、多场耦合数值模拟。并选用动力显式热-力耦合分析算法,基于J-C断裂准则,建立了电热拉弯成形极限与断裂预测的三维实体模型。通过Ti-6Al-4V钛合金挤压T型材电热拉弯成形试验与仿真预测结果比较发现:电热拉弯成形过程中,材料的失效主要发生在预拉伸和补拉伸阶段,失效原因为拉伸力过大;电热拉弯成形极限的主要影响因素包括加热温度或电流密度、预拉力、补拉伸过程温度或冷却时间和补拉力;预拉伸和补拉伸极限应力的预测相对误差分别为19.7%和19.1%,验证了模型的有效性。
For the electric-thermal stretch bending of titanium alloy,a numerical simulation method of sequential coupling of electro-thermal stretch bending process was established,and a multi-process and multi-field coupling numerical simulation process of electro-thermal stretch bending with turntable was realized. Then,the dynamic explicit thermal-mechanical coupling analysis algorithm was selected based on J-C fracture criteria,and a 3D model predicting the forming limit and fracture of electro-thermal stretch bending was built. Comparing the experimental result with simulation result of extrusion T-type profile for Ti-6Al-4V titanium alloy,it is found that the failure of material in the electric-thermal stretch bending process is mainly because of the excessive tensile force on the pre-stretching and post-stretching stages. Therefore,the main factors influencing on the forming limit of electric-thermal stretch bending are the heating temperature or current density,the pre-stretching force,the temperature or cooling time of the post-stretching process and the post-stretching force. Furthermore,the predicted relative errors of limit stress for the pre-stretching and post-tensioning are 19. 7% and 19. 1% respectively,and the effectiveness of model is verified.
作者
刘天骄
王永军
杨凯
田鹤飞
孔文超
Liu Tianjiao Wang Yongjun Yang Kai Tian Hefei Kong Wenchao(Kunming Shipbuilding Equipment Research Test Center, Kunming 650051, China Shanxi Province Engineering Research Center for Digital Manufacturing Technology, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710372, China)
出处
《锻压技术》
CAS
CSCD
北大核心
2017年第4期117-122,共6页
Forging & Stamping Technology
基金
国家自然科学基金资助项目(51275420)
航空科学基金资助项目(2008ZE53037)
关键词
TI-6AL-4V钛合金
电热拉弯
成形极限
断裂预测
预拉伸
补拉伸
数值模拟
Ti-6Al-4V titanium alloy
electric-thermal stretch bending
forming limit
fracture prediction
pre-stretching
post-stretching
numerical simulation