新型高柔性吊钩冷弯成形机的设计

Design of New High-flexible Hook Cold-bending Forming Machine

目的解决现有双J钩成形机存在的钩形质量不稳定,自动化程度低以及设备结构存在设计缺陷等问题。方法通过对产品生产工艺、设备结构的充分研究,统筹规划产品生产工艺流程,应用参数化三维设计软件进行设备结构的优化设计,并通过设备的试制、调试和试生产,对新设备的性能进行分析。结果优化了产品生产工艺,实现了从原材料到吊钩成形的全自动化生产,生产效率提高50%以上;应用了楔块传动机构实现吊具快速折弯成形,机构运行稳定可靠,解决了原设备上存在的结构设计缺陷,新设备具有适应不同规格的双J钩系列化生产的高柔性。结论产品的生产工艺流程与设备结构优化较好地满足了设计要求,对提高产品的质量和生产效率效果显著。

The work aims to resolve problems present in double-J hook forming machine, such as quality instability of hook shape, low level of automation and design defects of equipment structure. Production technical process was planned in overall based on thorough research on production technology and equipment structure. Optimal design of the equipment structure was carried out using parametric 3D design software, and performance of the new equipment was analyzed by means of trial-manufacture, debugging and trial-production. The production technology was optimized to achieve full automatic production from raw materials to the hook, and production efficiency was increased by 50% or more. Wedge drive mechanism was applied to realize fast bending and forming and it could work stably and reliably. Structural design defects of the original equipment were solved. The new equipment could adapt to serial production of different double-J hooks by taking advantage of its high flexibility. The optimization of production process flow and equipment structure meets design requirements in a favorable manner, and can improve product quality and production efficiency significantly.