基于物联网技术的竹节纱生产监控

Bunchy yarn production monitoring based on the Internet of Things

目前ZJ-5A型数字式智能竹节纱生产装置中的触摸屏只局限于车间现场查看和操作,且每台细纱机只能由对应的触摸屏操作,不利于及时发现和处理问题。通过物联网技术进一步升级,在纺制竹节纱过程中,竹节纱生产装置的主控单元PLC控制细纱机的伺服电机,从而将生产信息通过Zig Bee传感网传输到网关,再从网关传输到数据库服务器中;竹节纱管理实时监控系统采用网页形式,从而实现对竹节纱生产过程状态的监控。结果表明:通过物联网技术对竹节纱生产监控改造,真正实现了多台设备实时监控及参数设置。通过登录竹节纱管理系统访问数据库服务器,可以随时随地对竹节纱生产进行监控和参数设置。

The ZJ-5A type digital intelligent bunchy yarn production equipment enables on-site monitoring and operation in workshop only,and each spinning frame can be manipulated via a specific touch screen operation,which is inefficient for identifying and handling problem timely. With the improved technology with the Internet of Things,the main control unit( PLC) of bunchy yarn production equipment controls the servo motor of spinning frame,to transmit production information to the gateway via Zig Bee sensor network,and then to the database server; real-time bunchy yarn management and monitoring system is realized in the form of page,to realize monitoring over the process and state of bunchy yarn production. The results show that real-time monitoring and parameter setting of multiple equipment has been truly realized by transformation of bunchy yarn production monitoring with the Internet of Things.Real-time bunchy production monitoring and parameter setting can be realized via the database server( logging in the bunchy yarn management system) at anytime and anywhere.