自动化立体仓库工业网络控制系统的设计

Design of the Industrial Network Control System for Automated 3D Warehouse

自动化立体仓库由立体货架、有轨巷道堆垛机、出入库输送系统等组成,可以实时监控仓库状态,按需入库、出库,有效节省劳动力,提高物流效率。随着技术的发展与进步,立体仓库的使用越来越广泛,已经成为"工业4.0"中的重要环节。采用现代工控网络技术,设计了一套立体仓库控制系统,可以实现自动入库、自动出库、仓库查询等功能。控制系统主要包括上位机、服务器、主机、堆垛机、操作站和流水线等。工业控制网络分为现场层、控制层、管理层3层网络,并选择CC-Link网络作为控制层网络、工业以太网作为管理网络。控制系统的软件设计主要包括:3种控制模式的设计,主站、从站的通信数据分配及程序设计,自动入库、自动出库程序设计,堆垛机控制程序设计,触摸屏界面设计等。经过系统调试,所设计的立体仓库能较好地满足工业现场的要求,效果良好。

The automated 3D warehouse consists of dimensional shelves,rail roadway stacker and warehousing in and out transfer system; warehouse status can be monitored in real time,and warehousing in or out can be accomplished according to the requirements,which effectively saves the labor and improves the efficiency of logistics.In recent years,with the development and progress of technology,3D warehouses have been widely used,and become an important part of＂Industrial 4.0＂.By using modern industrial control network technology,the 3D warehouse control system is designed,which offers functions of automatic warehousing in and out,and warehouse information enquiring.The control system mainly consists of the host computer,server,stacker,operation station and productive lines,etc.The industrial control network is divided into three layers： site layer,control layer and management layer; control layer uses CC-Link,and management layer uses Ethernet.The control system software design mainly includes： the design of the three control modes,communication data distribution program of host station and slave station,the design of automatic warehousing in and out,stacker control program design,and touch screen interface design,etc.After debugging,it is shown that the 3D warehouse designed meets the requirements of industrial sites well with excellent effects.