摘要
由于化工生产在操作、安全、管理和数据模式具有不同于其他生产过程的显著特点,生产过程精细化管理在化工行业的应用存在相当的难度,精细管理的本质意义就在于它是一种对目标分解、细化和落实的过程,要用具体、明确的量化标准取代笼统、模糊的管理要求,从而实现由传统经验管理向科学化管理的转变。本文立足于解决目前在实现化工生产精细化管理过程中遇到的数据安全可靠、全面系统、及时准确和标准可用的难题,综合运用实时数据库系统中的智能分析计算模块,有效地整合近红外光谱检测、现场移动作业管理、企业资源计划和商务智能不同层面的信息化技术手段,研究如何通过生产过程精细化管理信息系统满足企业提升产品质量、能效、收率及设备可靠性、释放产能和量化班组考核的实际需求。最终,将研究结果在中国蓝星多套化工生产装置中投入实际应用,为化工生产装置提供一套信息全生命周期内安全可控的精细化管理支持系统解决方案。
Meticulous management is a method for target decomposition, refinement and implementation process, from vague management requirements to specific, clear quantitative criteria. Because chemical production process is different with general production process in operation, safety, management and data model, it's very difficult for executing fine management in chemical production process. In this paper, problems about information safety, how to obtain comprehensive, timely and accurate data, and available standard in chemical production process meticulous management can be solved through information system, this system combines real time database technology with NIR, intelligent equipment management, ERP and BI for realizing fine management. Under the help of this information system, quantitative assessment of every operation shift can be realized, and Bluestar chemical enterprises' product quality, energy efficiency, yield, equipment reliability had all been increased sharply.
作者
胡庚松
苏岳龙
马天明
姚坤明
HU Gengsong;SU Yuelong;MA Tianming;YAO Kunming(Nantong Fire Detachment, Nantong 226001, Jiangsu, China;China National Bluestar (Group) Co., Ltd, Beijing 100029, China;Nantong Xingchen Synthetic Material Co Ltd, Nantong 226001, Jiangsu, China 4. Xinghuo Organic Silicone Plant, Jiujiang 330316, Jiangxi, China)
出处
《计算机与应用化学》
CAS
2017年第11期909-917,共9页
Computers and Applied Chemistry
关键词
精细化管理
化工生产
信息系统
meticulous management
chemical production process
information system