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T型接头CO_2单面焊双面自由成形工艺分析与优化

Technology analysis and optimization for one-side welding with back formation in T-joint CO_2 welding
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摘要 采用脉冲电弧控制方法解决了T型接头CO2单面焊打底层中容易出现焊缝背面成形不良及侧边易出现未熔合等问题,并采用正交实验进行工艺方案设计,通过极差法和方差法对焊接结果进行分析.结果表明:脉冲焊接峰值电流对焊缝侧边熔合量影响最大,通过优化后的焊接参数能够很好地解决侧边熔合不良的问题,获得T型接头CO2单面焊双面自由成形最优焊接工艺.并最终配合焊接小车实现自动化焊接. The problem of bad back formation and side incomplete penetration at T-joint CO_2 single side backing welding was solved by the way of controlling pulsed arc. The welding experiment was designed by orthogonal design method and the results were analyzed through the range method and variance method. It was found that weld side fusion weight is affected most seriously by pulsed welding peak current,and the best welding process of Tjoint CO_2 single side welding and double side free forming can be obtained by optimizing welding parameters. Also,automatic welding can be achieved through matching welding travel mechanism.
出处 《江苏科技大学学报(自然科学版)》 CAS 北大核心 2017年第6期736-739,835,共5页 Journal of Jiangsu University of Science and Technology:Natural Science Edition
基金 国家自然科学基金资助项目(51765038)
关键词 T型接头 CO2焊 单面焊双面自由成形 正交实验设计与分析 penetration welding controlling pulsed orthogonal design method analyzed
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