摘要
Samarium（Sm） has been widely used in making aluminum（Al）-Sm magnet alloy materials. The research team for this study developed a molten salt electrolyte system which directly produces AI-Sm alloy to replace the energy intensive conventional distillation technology. In this study, molten melt density was measured and operation conditions were optimized to separate AI-Sm alloy product from the fluoride molten melt electrolysis media based on density differences, Archimedes＇ principle was applied to measure density for the basic molten fluoride system（BMFS： Na_3 AlF_6-AlF_3-LiF-MgF_2）electrolysis media in the temperature range from 905 to 1055 ℃.The impact of temperature（t） and the Al_2O_3 and Sm_2O_3 addition ratio（w_（（Al2O3））,w_（（Sm2O3）） in the basic fluoride system on molten melt density was examined. The fluoride molten melt density relationship was determined to be：ρ=3.11701-0.00802 w_（（Al2O3））＋0.027825 w_（（Sm2O3））-0.00117 t. The test results showed that molten density decreases with increase in temperature and Al_2O_3 addition ratio, and increases with the addition of Sm_2O_3, and/or Al_2O_3＋Sm_2O_3. The separation of Al-Sm（density 2.3 g/cm^3） product melt from the BMFS melt is achieved by controlling the BMFS density to less than 2.0 g/cm3. It is concluded that the optimal operation conditions to control the BMFS molten salt density to less than 2.0 g/cm^3 are：maintain addition of Al_2O_3＋Sm_2 O_3（w_（（Al2O3））＋w_（（Sm2O3））〈9% of Na_3AlF_6,Al_2O_3/Sm_2O_3 ratio（w_（（Al2O3））：w_（（Sm2O3）））〉 7：3, and temperature between 965 and 995 ℃.
Samarium（Sm） has been widely used in making aluminum（Al）-Sm magnet alloy materials. The research team for this study developed a molten salt electrolyte system which directly produces AI-Sm alloy to replace the energy intensive conventional distillation technology. In this study, molten melt density was measured and operation conditions were optimized to separate AI-Sm alloy product from the fluoride molten melt electrolysis media based on density differences, Archimedes＇ principle was applied to measure density for the basic molten fluoride system（BMFS： Na_3 AlF_6-AlF_3-LiF-MgF_2）electrolysis media in the temperature range from 905 to 1055 ℃.The impact of temperature（t） and the Al_2O_3 and Sm_2O_3 addition ratio（w_（（Al2O3））,w_（（Sm2O3）） in the basic fluoride system on molten melt density was examined. The fluoride molten melt density relationship was determined to be：ρ=3.11701-0.00802 w_（（Al2O3））＋0.027825 w_（（Sm2O3））-0.00117 t. The test results showed that molten density decreases with increase in temperature and Al_2O_3 addition ratio, and increases with the addition of Sm_2O_3, and/or Al_2O_3＋Sm_2O_3. The separation of Al-Sm（density 2.3 g/cm^3） product melt from the BMFS melt is achieved by controlling the BMFS density to less than 2.0 g/cm3. It is concluded that the optimal operation conditions to control the BMFS molten salt density to less than 2.0 g/cm^3 are：maintain addition of Al_2O_3＋Sm_2 O_3（w_（（Al2O3））＋w_（（Sm2O3））〈9% of Na_3AlF_6,Al_2O_3/Sm_2O_3 ratio（w_（（Al2O3））：w_（（Sm2O3）））〉 7：3, and temperature between 965 and 995 ℃.
基金
Project supported by the National Natural Science Foundation of China(51564015,51674126)
Graduate Student Innovation Special Fund of Jiangxi Province(YC2015-B064)
Science and Technology Research Project of Jiangxi Department of Education(GJJ150664)
Outstanding doctoral dissertation project fund of JXUST(YB2016007)
Scientific Research Fund of JXUST(NSFJ2014-G09)
