智能锻压设备及其实施途径的探讨

Discussion on intelligent forging equipment and approaches of its implementation

介绍了在德国工业4.0和中国制造2025的背景下,国内外制造业和锻压设备面临的问题与挑战。论述了智能制造重点发展的五大领域与10项关键技术,并介绍了21世纪的现代制造模式——＂互联网＋＂协同制造及其重点发展任务。指出了智能工厂的3个重要架构领域,即产品和系统架构、增值和企业架构、数据和信息等组成的IT架构,指出智能机器的三大基本要素,即信息深度自感知、智慧优化自决策、精准控制自执行。讨论了工业1.0到工业4.0这4个不同工业时代的锻压设备及其特点,探讨了智能锻压设备的3个实施途径,即分散多动力、伺服电直驱、集成一体化,阐述了国内外典型智能锻压设备的基本原理、特点及研究现状,分析了交流伺服直驱型压力机、交流伺服直线电机驱动的新型锻锤、伺服直驱冲压生产线、电子飞轮储能系统等智能锻压设备具备的优良特性,并指出了各实施途径需要解决的关键科技问题。

The problems and challenges faced by manufacturing industry and forging equipment were introduced both at home and aboard under the background of Germany Industry 4. 0 and Made in China 2025. Then,five areas and ten key technologies prioritized by intelligent manufacturing were discussed,and the＂Internet ＋ ＂Collaborative Production Commerce,which was the 21 st century modern manufacturing mode,and its key development tasks were introduced. Furthermore,three important architectures of intelligent plant were pointed out including product and system architecture,value-added and enterprise architecture and IT architecture composed of data and information,and three basic elements of intelligent machines were also pointed out,which were consisted of the information depth for self-perception,intelligent optimization for self-decision making and precise control for self-execution. In addition,the forging equipment and its characteristics in four different eras from Industrial 1. 0 to Industrial 4. 0 were analyzed,and three approaches to implement intelligent forging equipment including multiple power source,servo motor direct drive and integration were discussed. Finally,the basic principles,characteristics and research status of typical intelligent forging equipment at home and aboard were expounded,and the excellent features of AC servo direct drive presses,new forging hammer driven by AC servo linear motors,servo direct drive stamping production lines,electronic flywheel energy storage systems and other intelligent forging equipments were analyzed,as well as the key scientific and technological problems of each implementation approach were proposed.