条烟传输控制仪的设计与应用

Design and Application of Controller for Fixing the Position of Conveying the Carton of Cigarette

在香烟叠层包装机的传送带上,条烟快速传送过程中可能会发生歪斜和少部分情况下会竖立,当倾斜的条烟或竖着的条烟进入包装机的入口时,会引起设备误操作而发生事故,这直接影响了企业的生产速度和收入,这已经成为条烟包装行业的老大难问题,因此研制条烟传送定向控制仪是必要的。此条烟传送定位控制仪主要是通过PLC对整个传输系统的控制,来使倾斜的条烟摆正或使条烟从竖立状态变为卧置状态后再摆正。通过设计及实验调试发现,此方案可行且易于实现:整个硬件系统的构架实施容易,研制成本都较低,且编制的PLC梯形图程序也不复杂,易于实现该设备的产品化,该产品投入使用后,能减轻工人的劳动强度及提高条烟整装的速度,提高了企业的生产效益。

In the factory with manufacturing cigarette,on the conveying belt of packing machine,when being conveyed quickly,the cartons of cigarette may incline or sometimes stand.If those cartons of cigarette get to the entrance of the packing machine,they maybe lead to wrong operation which will arouse the accident,and it affect the velocity of company and the income directly.This problem has grown into the difficult matter of the packing cartons of cigarette industry,therefore,the research of controller for fixing the position of conveying the carton of cigarette is essential.This controller for fixing the position of conveying the carton of cigarette mainly commands the whole hardware system through PLC,and makes the inclined carton of cigarette be in the correct position or the stood carton lied firstly and then correct position.According to the design and experiment,it is found that this program is feasible and will be realized easily.It manifest these properties below the follows:The construct of the whole hardware is easy,the stuff of the hardware is cheap,and the PLC-ladder-shaped program is not complicated which will be easy to make it turn into the product.If this product have been used widespread in the factory,it will lighten the work's physical labor intensity and the velocity of packing cartons,in order to improve the benefit of the company,