可重构柔性型架的智能装调与监测系统开发及应用

Development of Smart Assembly and Monitoring System for Reconfigurable Flexible Tooling

针对可重构柔性型架在装调过程的复杂性和在使用过程中可能产生的不稳定性等问题,设计并开发了一套用于可重构型架的智能装调与监测系统软件,该系统服务于型架的安装和使用阶段。在装调方面,将智能眼镜应用于型架的装调流程中,建立基于智能眼镜的型架装调流程,设置多人协同型架装调模式,实现多位操作人员通过智能眼镜远程控制激光跟踪仪;在型架稳定性监测方面,保留了传统型架稳定型架监测方法并与装调过程中使用的智能眼镜远程控制激光跟踪仪结合,此外将激光位移传感器安装在盒式连接的关键部位,实时监测盒式连接的偏移情况。该系统已在某型号飞机前机身和垂尾型架的装配现场进行了应用,结果表明该系统可以提升可重构型架的装调效率并降低装调难度,并且可以保证整个使用阶段内型架的稳定性。

To solve the problems of reconfigurable flexible tooling in the complexity of the assembly process and the volatility in the using process, a smart assembly and monitoring system which services in the phase of installation and using was developed. In aspect of assembly, building the assembly process based on smart glasses combined with multi-operator cooperation mode achieved the mobile controlling of the laser tracker. In aspect of tooling monitoring, retaining the traditional monitoring method combined with smart glasses, in addition installing laser displacement sensors on the critical location guaranteed the stability of the tooling. Besides that, the system has been conducted in the assembly plant, which demonstrates that this system can improve reconfigurable flexible tooling assembly efficiency and reduce the difficulty, and can guarantee the stability of the tooling in the using stage.