类声子晶体结构对超声塑料焊接工具横向振动的抑制

Suppression of lateral vibration in rectangular ultrasonic plastic welding tool based on phononic crystal structure

利用声子晶体的带隙理论以及耦合振动理论对大尺寸矩形超声塑料焊接工具的耦合振动进行了研究.在实际工程应用中,大尺寸工具的横向振动将严重导致工具头辐射面位移不均匀,影响系统的焊接质量及工作效率.为提高其工作效率,改善工具头辐射面位移的均匀程度,利用类声子晶体结构对大尺寸超声塑料焊接工具的横向振动进行抑制,分析并得出了类声子晶体结构的横向振动带隙,同时分析了工具头横向振动未抑制与抑制后其辐射面位移的大小与均匀程度.研究表明,通过合理设计类声子晶体的结构及尺寸,可以有效抑制超声塑料焊接工具的横向振动.不但改善了焊接工具辐射面纵向振动位移的均匀程度,而且提高了焊接工具的纵向振动位移幅度.

Ultrasonic welding is one of the main applications of high-power ultrasound and is used in the automotive industry and aerospace. Transducers and tool are important parts of the ultrasonic welding system. Different tools are required for different welding objects. For larger plastic welded parts, it is necessary to weld them with large-sized welding tools. Due to the large size of the welding tool, under the excitation of the transducer, the tool will produce a coupling effect of longitudinal vibration and lateral vibration. Lateral vibration will cause the radiation surface of the tool to be non-uniformly displaced, and the working efficiency and welding results of the welding system will also be affected.So, in this paper, the phononic crystal bandgap theory and coupling vibration theory are used to study the coupled vibration of large-sized rectangular plastic ultrasonic welding tools. In order to improve the work efficiency and radiation surface＇s displacement uniformity of the tool, the phononic crystal structure is used to suppress the lateral vibration of the large-sized plastic ultrasonic welding tool, and the lateral vibration band gap of the phononic crystal structure is calculated. The longitudinal resonance frequency of the system is designed in the band gap range of the lateral vibration of the tool. So the lateral vibration of the tool can be effectively suppressed. The longitudinal vibration displacements on the radiation surface of the rectangular tool before and after vibration suppression are analyzed and compared with each other. The vibration mode of the ultrasonic welding system is simulated by the Comsol Multiphysics finite element software. The large-scaled tool with phononic crystal structure has a radiation surface displacement compared with the tool without phononic crystal structure, and the results show that the radiation surface displacement with phononic crystal structure will increase and tend to be uniform, greatly optimize the welding effect, improve the working efficiency of the welding system, and meet the needs of practical engineering. It is concluded that the longitudinal resonance frequency of the ultrasonic plastic welding system within the lateral vibration bandgap on the phononic crystal structure can not only suppress the lateral vibration, but also make the longitudinal displacement of the radiation surface more uniform and larger. Therefore, the work efficiency is greatly improved.